HomeHVAC > Temperature Controls and Related ComponentsDorman 604-835 HVAC Blend Door Actuator - Main
Part #: 604-835

Dorman 604-835 HVAC Blend Door Actuator - Main

Main
⚙️ 56 vehicles fit this part
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OE Direct Replacement — Bolt-on fit, no modifications needed
🚗Fitment: Volkswagen and Audi, Golf, Jetta, A3, A3 Quattro, TT, TT Quattro, and Beetle
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Overview of Dorman HVAC Blend Door Actuator 604-835

The Dorman HVAC Blend Door Actuator 604-835 is designed to provide reliable control of the air blend doors in your vehicle's heating and cooling system. Compatible with select Audi and Volkswagen models, this actuator ensures precise temperature regulation through its rotary switch activation type.

  • Rotary switch activation for smooth operation
  • Five-pin male terminal configuration for secure electrical connection
  • Durable plastic construction for long-lasting performance
  • Includes one air door actuator per package
  • Compatible with Audi A3, A3 Quattro, Volkswagen Beetle, Golf, Jetta, TT, and TT Quattro

Technical Details and Features

This HVAC blend door actuator features a rotary switch activation type, allowing for accurate modulation of airflow within the vehicle’s climate control system. The actuator is equipped with five male pin terminals, ensuring a stable and reliable electrical connection. Constructed from durable plastic materials, it is engineered to withstand the temperature variations and mechanical stresses typical in automotive HVAC systems. The part number 604-835 identifies this specific actuator designed for use in various Audi and Volkswagen models, including the A3 and Golf series.

Compatible Vehicles and Applications

This Dorman HVAC blend door actuator 604-835 is compatible with the following vehicles:

  • Audi A3 and A3 Quattro
  • Volkswagen Beetle
  • Volkswagen Golf
  • Volkswagen Jetta
  • Volkswagen TT and TT Quattro

It is intended to replace faulty or worn blend door actuators that affect the HVAC system’s ability to regulate cabin temperature effectively.

Common Issues Resolved by This Actuator

  • Inconsistent or incorrect cabin temperature control
  • Unusual noises from the HVAC system during temperature adjustment
  • Failure of the blend door to move or respond to climate control inputs
  • HVAC system stuck on one temperature setting
  • Intermittent or no airflow changes when adjusting temperature

Installation Notes and Tips

Installation of the Dorman 604-835 blend door actuator requires basic automotive HVAC knowledge and tools. Before installation, disconnect the vehicle battery to prevent electrical shorts. Access to the actuator typically involves removing dashboard panels or glove box components depending on the vehicle model. Ensure the five-pin male terminals are properly aligned and securely connected to avoid electrical issues. Calibration or reset of the HVAC system may be necessary after installation to ensure proper operation.

Quality Assurance and Warranty

Dorman parts are manufactured to meet or exceed OEM specifications, providing dependable performance for your Audi or Volkswagen HVAC system. The 604-835 blend door actuator undergoes quality control testing to ensure durability and functionality. Warranty coverage details should be confirmed at the time of purchase, as they may vary by distributor or retailer.

BrandDorman
Part Number604-835
MaterialPlastic
Package Contents1 Air Door Actuator
Switch Activation TypeRotary
Terminal GenderMale
Terminal Quantity5
Terminal TypePin

This part fits 56 vehicles. Search below:

YearMakeModelBody TypePositionNotes
2007VolkswagenGolfMainMode; Electronic Temperature Control; Built in Brazil; To VIN 1J-44028 919; Packaging Type: Box
2006VolkswagenGolfMainMode; Electronic Temperature Control; Built in Brazil; To VIN 1J-44028 919; Packaging Type: Box
2006VolkswagenJettaWagonMainMode; w/Automatic Temperature Control (ATC); To VIN 1J-4-006 772; Packaging Type: Box
2005VolkswagenGolfMainMode; Electronic Temperature Control; Built in Brazil; To VIN 1J-44028 919; Packaging Type: Box
2005VolkswagenJettaSedanMainMode; w/Automatic Temperature Control (ATC); To VIN 9M-5-149 999; Packaging Type: Box
2005VolkswagenJettaWagonMainMode; w/Automatic Temperature Control (ATC); To VIN 1J-4-006 772; Packaging Type: Box
2004AudiA3MainMode; w/Automatic Temperature Control (ATC); Built in Brazil; From 9/01/00; To 2/17/04; Packaging Type: Box
2004AudiA3 QuattroMainMode; w/Automatic Temperature Control (ATC); Built in Brazil; From 9/01/00; To 2/17/04; Packaging Type: Box
2004VolkswagenGolfMainMode; Built in Germany; To VIN 1J-4-006 772; Packaging Type: Box
2004VolkswagenGolfMainMode; Electronic Temperature Control; Built in Brazil; To VIN 1J-44028 919; Packaging Type: Box
2004VolkswagenJettaSedanMainMode; w/Automatic Temperature Control (ATC); To VIN 9M-5-149 999; Packaging Type: Box
2004VolkswagenJettaWagonMainMode; w/Automatic Temperature Control (ATC); To VIN 1J-4-006 772; Packaging Type: Box
2003AudiA3MainMode; w/Automatic Temperature Control (ATC); Built in Germany; To VIN 8P-D-250 000; Packaging Type: Box
2003AudiA3MainMode; w/Automatic Temperature Control (ATC); Built in Brazil; From 9/01/00; To 2/17/04; Packaging Type: Box
2003AudiTTMainMode; w/Automatic Temperature Control (ATC); To 6/30/03; Packaging Type: Box
2003AudiTTMainMode; To 6/30/03; Packaging Type: Box
2003AudiTT QuattroMainMode; w/Automatic Temperature Control (ATC); To 6/30/03; Packaging Type: Box
2003AudiTT QuattroMainMode; To 6/30/03; Packaging Type: Box
2003VolkswagenGolfMainMode; Electronic Temperature Control; Built in Brazil; To VIN 1J-44028 919; Packaging Type: Box
2003VolkswagenJettaSedanMainMode; w/Automatic Temperature Control (ATC); To VIN 9M-5-149 999; Packaging Type: Box
2003VolkswagenJettaWagonMainMode; w/Automatic Temperature Control (ATC); To VIN 1J-4-006 772; Packaging Type: Box
2002AudiA3MainMode; w/Automatic Temperature Control (ATC); Built in Germany; To VIN 8P-D-250 000; Packaging Type: Box
2002AudiA3MainMode; w/Automatic Temperature Control (ATC); Built in Brazil; From 9/01/00; To 2/17/04; Packaging Type: Box
2002AudiTTMainMode; w/Automatic Temperature Control (ATC); Packaging Type: Box
2002AudiTTMainMode; To 6/30/03; Packaging Type: Box
2002AudiTT QuattroMainMode; w/Automatic Temperature Control (ATC); Packaging Type: Box
2002AudiTT QuattroMainMode; To 6/30/03; Packaging Type: Box
2002VolkswagenGolfMainMode; Electronic Temperature Control; Built in Brazil; To VIN 1J-44028 919; Packaging Type: Box
2002VolkswagenJettaSedanMainMode; w/Automatic Temperature Control (ATC); To VIN 9M-5-149 999; Packaging Type: Box
2002VolkswagenJettaWagonMainMode; w/Automatic Temperature Control (ATC); To VIN 1J-4-006 772; Packaging Type: Box
2001AudiA3MainMode; w/Automatic Temperature Control (ATC); Built in Germany; To VIN 8P-D-250 000; Packaging Type: Box
2001AudiA3MainMode; w/Automatic Temperature Control (ATC); Built in Brazil; From 9/01/00; To 2/17/04; Packaging Type: Box
2001AudiTTMainMode; w/Automatic Temperature Control (ATC); Packaging Type: Box
2001AudiTTMainMode; To 6/30/03; Packaging Type: Box
2001AudiTT QuattroMainMode; w/Automatic Temperature Control (ATC); Packaging Type: Box
2001AudiTT QuattroMainMode; To 6/30/03; Packaging Type: Box
2001VolkswagenBeetleMainMode; Electronic Temperature Control; Packaging Type: Box
2001VolkswagenGolfMainMode; Electronic Temperature Control; Built in Brazil; To VIN 1J-44028 919; Packaging Type: Box
2001VolkswagenJettaSedanMainMode; w/Automatic Temperature Control (ATC); To VIN 9M-5-149 999; Packaging Type: Box
2001VolkswagenJettaWagonMainMode; w/Automatic Temperature Control (ATC); To VIN 1J-4-006 772; Packaging Type: Box
2000AudiA3MainMode; w/Automatic Temperature Control (ATC); Built in Germany; To VIN 8P-D-250 000; Packaging Type: Box
2000AudiA3MainMode; w/Automatic Temperature Control (ATC); Built in Brazil; From 9/01/00; To 2/17/04; Packaging Type: Box
2000AudiTTMainMode; w/Automatic Temperature Control (ATC); Packaging Type: Box
2000AudiTTMainMode; To 6/30/03; Packaging Type: Box
2000AudiTT QuattroMainMode; w/Automatic Temperature Control (ATC); Packaging Type: Box
2000AudiTT QuattroMainMode; To 6/30/03; Packaging Type: Box
2000VolkswagenBeetleMainMode; Electronic Temperature Control; Packaging Type: Box
2000VolkswagenGolfMainMode; Electronic Temperature Control; Built in Brazil; To VIN 1J-44028 919; Packaging Type: Box
2000VolkswagenJettaMainMode; w/Automatic Temperature Control (ATC); From VIN 9M-X-000 001; Packaging Type: Box
1999AudiA3MainMode; w/Automatic Temperature Control (ATC); Built in Germany; To VIN 8P-D-250 000; Packaging Type: Box
1999AudiTTMainMode; w/Automatic Temperature Control (ATC); Packaging Type: Box
1999AudiTTMainMode; To 6/30/03; Packaging Type: Box
1999VolkswagenBeetleMainMode; Electronic Temperature Control; Packaging Type: Box
1999VolkswagenJettaMainMode; w/Automatic Temperature Control (ATC); From VIN 9M-X-000 001; Packaging Type: Box
1998AudiA3MainMode; w/Automatic Temperature Control (ATC); Built in Germany; To VIN 8P-D-250 000; Packaging Type: Box
1998VolkswagenBeetleMainMode; Electronic Temperature Control; Packaging Type: Box

* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.

This part directly replaces or is cross-referenced with the following part numbers:

1J1907511DADS188APBDA0353G04015

Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.