HomeHVAC > Temperature Controls and Related ComponentsDorman 604-902 HVAC Blend Door Actuator - Right Main
Part #: 604-902

Dorman 604-902 HVAC Blend Door Actuator - Right Main

Right Main
⚙️ 21 vehicles fit this part
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Select your vehicle to confirm fitment
Verify this part fits before purchasing — free returns if it doesn't
$63.75Free Shipping
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✅ In Stock · Ready To Ship Most orders ship same-day if ordered before 1pm CST.
OE Direct Replacement — Bolt-on fit, no modifications needed
🚗Fitment: Lexus and Toyota, RX350, RX400h, Highlander, ES330, RX330, and ES300
🔄Easy Returns — Return within 60 days for a full refund
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Overview of the Dorman HVAC Blend Door Actuator 604-902

The Dorman HVAC Blend Door Actuator 604-902 is designed to restore proper airflow control in your Lexus or Toyota vehicle's heating and cooling system. This rotary switch actuator is made from durable plastic, ensuring reliable operation for models like the Lexus ES300, ES330, Highlander, RX330, RX350, and RX400h.

  • Rotary switch activation type for precise airflow control
  • Constructed from durable plastic material
  • Includes one air door actuator per package
  • Compatible with select Lexus and Toyota models
  • OEM-quality replacement part number 604-902

Detailed Product Description

The Dorman 604-902 HVAC Blend Door Actuator is engineered to regulate the blend door within the HVAC system, controlling the mix of hot and cold air to maintain the desired cabin temperature. Featuring a rotary switch activation type, this actuator provides smooth and accurate movement of the blend door. Its plastic construction balances durability with lightweight design, contributing to efficient HVAC system performance. This part is specifically compatible with Lexus ES300 and ES330, as well as Toyota Highlander, RX330, RX350, and RX400h models, ensuring a precise fit and function.

Common Applications and Issues Resolved

  • Restores proper temperature control in HVAC systems
  • Eliminates inconsistent or stuck blend door movement
  • Resolves unusual noises from the HVAC blend door area
  • Fixes failure of air temperature adjustment inside the cabin
  • Addresses HVAC system airflow problems related to blend door malfunction

Installation Notes and Tips

  • Ensure vehicle compatibility with Lexus and Toyota models listed before installation
  • Disconnect the battery before beginning to avoid electrical issues
  • Access the blend door actuator through the dashboard or glove compartment area as per vehicle service manual
  • Handle the plastic actuator carefully to avoid damage during installation
  • Test HVAC system operation after installation to confirm proper function

Quality Assurance and Warranty

Dorman parts are manufactured to meet or exceed OEM standards, providing reliable performance for your Lexus or Toyota vehicle. The 604-902 HVAC Blend Door Actuator undergoes quality checks to ensure durability and fitment accuracy. While specific warranty details may vary, Dorman typically offers a limited warranty covering defects in material and workmanship. Refer to the product documentation for exact warranty terms.

BrandDorman
Part Number604-902
MaterialPlastic
Package Contents1 Air Door Actuator
Switch Activation TypeRotary

This part fits 21 vehicles. Search below:

YearMakeModelPositionNotes
2009LexusRX350Right MainTemperature; Built in Japan; Packaging Type: Box
2008LexusRX350Right MainTemperature; Built in Japan; Packaging Type: Box
2008LexusRX400hRight MainTemperature control HVAC blend door actuator for box packaging.
2007LexusRX350Right MainTemperature; Built in Japan; Packaging Type: Box
2007LexusRX400hRight MainTemperature control HVAC blend door actuator for box packaging.
2007ToyotaHighlanderRight MainTemperature control HVAC blend door actuator for box packaging.
2006LexusES330Right MainTemperature control HVAC blend door actuator for box packaging.
2006LexusRX330Right MainTemperature; Built in Japan; Packaging Type: Box
2006LexusRX400hRight MainTemperature control HVAC blend door actuator for box packaging.
2006ToyotaHighlanderRight MainTemperature control HVAC blend door actuator for box packaging.
2005LexusES330Right MainTemperature control HVAC blend door actuator for box packaging.
2005LexusRX330Right MainTemperature; Built in Japan; Packaging Type: Box
2005ToyotaHighlanderRight MainTemperature control HVAC blend door actuator for box packaging.
2004LexusES330Right MainTemperature control HVAC blend door actuator for box packaging.
2004LexusRX330Right MainTemperature; Built in Japan; Packaging Type: Box
2004ToyotaHighlanderRight MainTemperature control HVAC blend door actuator for box packaging.
2003LexusES300Right MainTemperature control HVAC blend door actuator for box packaging.
2003ToyotaHighlanderRight MainTemperature control HVAC blend door actuator for box packaging.
2002LexusES300Right MainTemperature control HVAC blend door actuator for box packaging.
2002ToyotaHighlanderRight MainTemperature control HVAC blend door actuator for box packaging.
2001ToyotaHighlanderRight MainTemperature control HVAC blend door actuator for box packaging.

* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.

This part directly replaces or is cross-referenced with the following part numbers:

8710641041ADS163APBDA0024F04094

Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.