HomeHVAC > Temperature Controls and Related ComponentsDorman 604-909 HVAC Blend Door Actuator - Auxiliary
Part #: 604-909

Dorman 604-909 HVAC Blend Door Actuator - Auxiliary

Auxiliary
⚙️ 4 vehicles fit this part
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Select your vehicle to confirm fitment
Verify this part fits before purchasing — free returns if it doesn't
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✅ In Stock · Ready To Ship Most orders ship same-day if ordered before 1pm CST.
OE Direct Replacement — Bolt-on fit, no modifications needed
🚗Fitment: Ford and Mercury, Freestar and Monterey
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Overview of Dorman HVAC Blend Door Actuator 604-909

The Dorman HVAC Blend Door Actuator 604-909 is designed specifically for Ford Freestar models, providing reliable control of your vehicle's heating and cooling system. This actuator features a rotary switch activation type and is constructed from durable plastic to ensure consistent performance.

  • Rotary switch activation for precise HVAC control
  • Durable plastic construction for long-lasting use
  • Includes one air door actuator per package
  • Compatible with Ford Freestar vehicles
  • OEM-quality replacement part number 604-909

Detailed Product Description

The Dorman 604-909 HVAC Blend Door Actuator is engineered to regulate the blend door within the HVAC system of Ford Freestar vehicles. Its rotary switch activation type allows for smooth and accurate adjustment of airflow temperature by controlling the position of the blend door. Made from high-quality plastic, this actuator is designed to withstand the temperature fluctuations and mechanical stresses typical in automotive HVAC systems. The package contains one air door actuator, making it a straightforward replacement part for your vehicle’s HVAC blend door mechanism.

Common Applications and Problem Resolution

This HVAC blend door actuator is used to control the mix of hot and cold air inside the cabin by adjusting the blend door position. It addresses several common HVAC issues, including:

  • Inconsistent cabin temperature due to blend door malfunction
  • Unresponsive or stuck HVAC temperature controls
  • Unusual noises from the HVAC system related to actuator failure
  • Failure to switch between heating and cooling modes properly
  • Airflow stuck in one position despite control input

Installation Notes and Tips

  • Ensure the vehicle is turned off and the battery is disconnected before installation
  • Access the blend door actuator by removing the necessary dashboard panels on the Ford Freestar
  • Carefully disconnect the electrical connector before removing the old actuator
  • Align the new actuator properly with the blend door shaft to avoid damage
  • Test the actuator operation before reassembling the dashboard components

Quality Assurance and Warranty

Dorman parts are manufactured to meet or exceed OEM specifications, ensuring reliable fit and function for Ford Freestar vehicles. The 604-909 HVAC Blend Door Actuator undergoes quality control testing to maintain consistent performance. Warranty coverage details can be obtained from the product documentation or the supplier, providing assurance of part reliability.

BrandDorman
Part Number604-909
MaterialPlastic
Package Contents1 Air Door Actuator
Switch Activation TypeRotary

This part fits 4 vehicles. Search below:

YearMakeModelPositionNotes
2007FordFreestarAuxiliaryHVAC Blend Door Actuator for mode selection in box packaging.
2006FordFreestarAuxiliaryHVAC Blend Door Actuator for mode selection in box packaging.
2005FordFreestarAuxiliaryHVAC Blend Door Actuator for mode selection in box packaging.
2004FordFreestarAuxiliaryHVAC Blend Door Actuator for mode selection in box packaging.

* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.

This part directly replaces or is cross-referenced with the following part numbers:

4F2Z19E616DA73105ADA151ADR228J04018SK604909

Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.