OE Quality
60-Day Returns

Dorman 604-922 HVAC Blend Door Actuator - Main
Overview of Dorman HVAC Blend Door Actuator 604-922
The Dorman HVAC Blend Door Actuator 604-922 is designed to provide reliable control of the air blend doors in your vehicle's heating and cooling system. This actuator features a rotary switch activation type and is constructed from durable plastic to ensure consistent performance in Chevrolet and GMC vans.
- Rotary switch activation for precise air door control
- Durable plastic construction for long-lasting use
- Includes one air door actuator per package
- Compatible with Chevrolet Express 1500, 2500, 3500 and GMC Savana 1500, 2500, 3500 models
- OEM-quality replacement part number 604-922
Detailed Product Description
This HVAC blend door actuator from Dorman is engineered to replace the factory unit in Chevrolet Express and GMC Savana vans, specifically the 1500, 2500, and 3500 series. The actuator uses a rotary switch activation type, which allows it to accurately adjust the position of the blend door, regulating the mix of hot and cold air inside the vehicle cabin. Made from high-quality plastic, this part balances durability with lightweight design, helping maintain efficient HVAC system operation.
Common Applications and Issues Resolved
- Restores proper airflow direction and temperature control in HVAC systems
- Eliminates inconsistent cabin temperature caused by faulty blend door movement
- Resolves clicking or knocking noises from the HVAC system blend door area
- Fixes failure of air temperature adjustment in Chevrolet Express and GMC Savana vans
- Addresses actuator motor failure or electrical issues related to blend door operation
Installation Notes and Tips
- Ensure vehicle compatibility with Chevrolet Express 1500, 2500, 3500 or GMC Savana 1500, 2500, 3500 before installation
- Disconnect the vehicle battery prior to actuator replacement to avoid electrical hazards
- Carefully remove the dashboard panels to access the blend door actuator location
- Verify the actuator's rotary switch mechanism aligns correctly with the blend door shaft
- Test HVAC system operation after installation to confirm proper airflow and temperature control
Quality Assurance and Warranty
Dorman parts are manufactured to meet or exceed OEM standards, ensuring reliable fit and function. The HVAC blend door actuator 604-922 undergoes rigorous quality control to provide consistent performance in Chevrolet Express and GMC Savana vehicles. This part is backed by Dorman's limited warranty, covering defects in material and workmanship under normal use.
| Brand | Dorman |
| Part Number | 604-922 |
| Material | Plastic |
| Package Contents | 1 Air Door Actuator |
| Switch Activation Type | Rotary |
This part fits 130 vehicles. Search below:
| Year | Make | Model | Position | Notes |
|---|---|---|---|---|
| 2018 | Chevrolet | Express 2500 | Main | Packaging Type: Box |
| 2018 | Chevrolet | Express 3500 | Main | Packaging Type: Box |
| 2018 | GMC | Savana 2500 | Main | Packaging Type: Box |
| 2018 | GMC | Savana 3500 | Main | Packaging Type: Box |
| 2017 | Chevrolet | Express 2500 | Main | Packaging Type: Box |
| 2017 | Chevrolet | Express 3500 | Main | Packaging Type: Box |
| 2017 | GMC | Savana 2500 | Main | Packaging Type: Box |
| 2017 | GMC | Savana 3500 | Main | Packaging Type: Box |
| 2016 | Chevrolet | Express 2500 | Main | HVAC Blend Door Actuator for mode selection in box packaging. |
| 2016 | Chevrolet | Express 3500 | Main | HVAC Blend Door Actuator for mode selection in box packaging. |
| 2016 | GMC | Savana 2500 | Main | HVAC Blend Door Actuator for mode selection in box packaging. |
| 2016 | GMC | Savana 3500 | Main | HVAC Blend Door Actuator for mode selection in box packaging. |
| 2015 | Chevrolet | Express 2500 | Main | HVAC Blend Door Actuator for mode selection in box packaging. |
| 2015 | Chevrolet | Express 3500 | Main | HVAC Blend Door Actuator for mode selection in box packaging. |
| 2015 | GMC | Savana 2500 | Main | HVAC Blend Door Actuator for mode selection in box packaging. |
| 2015 | GMC | Savana 3500 | Main | HVAC Blend Door Actuator for mode selection in box packaging. |
| 2014 | Chevrolet | Express 1500 | Main | HVAC Blend Door Actuator for mode selection in box packaging. |
| 2014 | Chevrolet | Express 2500 | Main | HVAC Blend Door Actuator for mode selection in box packaging. |
| 2014 | Chevrolet | Express 3500 | Main | HVAC Blend Door Actuator for mode selection in box packaging. |
| 2014 | GMC | Savana 1500 | Main | HVAC Blend Door Actuator for mode selection in box packaging. |
| 2014 | GMC | Savana 2500 | Main | HVAC Blend Door Actuator for mode selection in box packaging. |
| 2014 | GMC | Savana 3500 | Main | HVAC Blend Door Actuator for mode selection in box packaging. |
| 2013 | Chevrolet | Express 1500 | Main | HVAC Blend Door Actuator for mode selection in box packaging. |
| 2013 | Chevrolet | Express 2500 | Main | HVAC Blend Door Actuator for mode selection in box packaging. |
| 2013 | Chevrolet | Express 3500 | Main | HVAC Blend Door Actuator for mode selection in box packaging. |
| 2013 | GMC | Savana 1500 | Main | HVAC Blend Door Actuator for mode selection in box packaging. |
| 2013 | GMC | Savana 2500 | Main | HVAC Blend Door Actuator for mode selection in box packaging. |
| 2013 | GMC | Savana 3500 | Main | HVAC Blend Door Actuator for mode selection in box packaging. |
| 2012 | Chevrolet | Express 1500 | Main | HVAC Blend Door Actuator for mode selection in box packaging. |
| 2012 | Chevrolet | Express 2500 | Main | HVAC Blend Door Actuator for mode selection in box packaging. |
| 2012 | Chevrolet | Express 3500 | Main | HVAC Blend Door Actuator for mode selection in box packaging. |
| 2012 | GMC | Savana 1500 | Main | HVAC Blend Door Actuator for mode selection in box packaging. |
| 2012 | GMC | Savana 2500 | Main | HVAC Blend Door Actuator for mode selection in box packaging. |
| 2012 | GMC | Savana 3500 | Main | HVAC Blend Door Actuator for mode selection in box packaging. |
| 2011 | Chevrolet | Express 1500 | Main | HVAC Blend Door Actuator for mode selection in box packaging. |
| 2011 | Chevrolet | Express 2500 | Main | HVAC Blend Door Actuator for mode selection in box packaging. |
| 2011 | Chevrolet | Express 3500 | Main | HVAC Blend Door Actuator for mode selection in box packaging. |
| 2011 | GMC | Savana 1500 | Main | HVAC Blend Door Actuator for mode selection in box packaging. |
| 2011 | GMC | Savana 2500 | Main | HVAC Blend Door Actuator for mode selection in box packaging. |
| 2011 | GMC | Savana 3500 | Main | HVAC Blend Door Actuator for mode selection in box packaging. |
| 2010 | Chevrolet | Express 1500 | Main | HVAC Blend Door Actuator for mode selection in box packaging. |
| 2010 | Chevrolet | Express 2500 | Main | HVAC Blend Door Actuator for mode selection in box packaging. |
| 2010 | Chevrolet | Express 3500 | Main | HVAC Blend Door Actuator for mode selection in box packaging. |
| 2010 | GMC | Savana 1500 | Main | HVAC Blend Door Actuator for mode selection in box packaging. |
| 2010 | GMC | Savana 2500 | Main | HVAC Blend Door Actuator for mode selection in box packaging. |
| 2010 | GMC | Savana 3500 | Main | HVAC Blend Door Actuator for mode selection in box packaging. |
| 2009 | Chevrolet | Express 1500 | Main | HVAC Blend Door Actuator for mode selection in box packaging. |
| 2009 | Chevrolet | Express 2500 | Main | HVAC Blend Door Actuator for mode selection in box packaging. |
| 2009 | Chevrolet | Express 3500 | Main | HVAC Blend Door Actuator for mode selection in box packaging. |
| 2009 | GMC | Savana 1500 | Main | HVAC Blend Door Actuator for mode selection in box packaging. |
| 2009 | GMC | Savana 2500 | Main | HVAC Blend Door Actuator for mode selection in box packaging. |
| 2009 | GMC | Savana 3500 | Main | HVAC Blend Door Actuator for mode selection in box packaging. |
| 2008 | Chevrolet | Express 1500 | Main | HVAC Blend Door Actuator for mode selection in box packaging. |
| 2008 | Chevrolet | Express 2500 | Main | HVAC Blend Door Actuator for mode selection in box packaging. |
| 2008 | Chevrolet | Express 3500 | Main | HVAC Blend Door Actuator for mode selection in box packaging. |
| 2008 | GMC | Savana 1500 | Main | HVAC Blend Door Actuator for mode selection in box packaging. |
| 2008 | GMC | Savana 2500 | Main | HVAC Blend Door Actuator for mode selection in box packaging. |
| 2008 | GMC | Savana 3500 | Main | HVAC Blend Door Actuator for mode selection in box packaging. |
| 2007 | Chevrolet | Express 1500 | Main | HVAC Blend Door Actuator for mode selection in box packaging. |
| 2007 | Chevrolet | Express 2500 | Main | HVAC Blend Door Actuator for mode selection in box packaging. |
| 2007 | Chevrolet | Express 3500 | Main | HVAC Blend Door Actuator for mode selection in box packaging. |
| 2007 | GMC | Savana 1500 | Main | HVAC Blend Door Actuator for mode selection in box packaging. |
| 2007 | GMC | Savana 2500 | Main | HVAC Blend Door Actuator for mode selection in box packaging. |
| 2007 | GMC | Savana 3500 | Main | HVAC Blend Door Actuator for mode selection in box packaging. |
| 2006 | Chevrolet | Express 1500 | Main | HVAC Blend Door Actuator for mode selection in box packaging. |
| 2006 | Chevrolet | Express 2500 | Main | HVAC Blend Door Actuator for mode selection in box packaging. |
| 2006 | Chevrolet | Express 3500 | Main | HVAC Blend Door Actuator for mode selection in box packaging. |
| 2006 | GMC | Savana 1500 | Main | HVAC Blend Door Actuator for mode selection in box packaging. |
| 2006 | GMC | Savana 2500 | Main | HVAC Blend Door Actuator for mode selection in box packaging. |
| 2006 | GMC | Savana 3500 | Main | HVAC Blend Door Actuator for mode selection in box packaging. |
| 2005 | Chevrolet | Express 1500 | Main | HVAC Blend Door Actuator for mode selection in box packaging. |
| 2005 | Chevrolet | Express 2500 | Main | HVAC Blend Door Actuator for mode selection in box packaging. |
| 2005 | Chevrolet | Express 3500 | Main | HVAC Blend Door Actuator for mode selection in box packaging. |
| 2005 | GMC | Savana 1500 | Main | HVAC Blend Door Actuator for mode selection in box packaging. |
| 2005 | GMC | Savana 2500 | Main | HVAC Blend Door Actuator for mode selection in box packaging. |
| 2005 | GMC | Savana 3500 | Main | HVAC Blend Door Actuator for mode selection in box packaging. |
| 2004 | Chevrolet | Express 1500 | Main | HVAC Blend Door Actuator for mode selection in box packaging. |
| 2004 | Chevrolet | Express 2500 | Main | HVAC Blend Door Actuator for mode selection in box packaging. |
| 2004 | Chevrolet | Express 3500 | Main | HVAC Blend Door Actuator for mode selection in box packaging. |
| 2004 | GMC | Savana 1500 | Main | HVAC Blend Door Actuator for mode selection in box packaging. |
| 2004 | GMC | Savana 2500 | Main | HVAC Blend Door Actuator for mode selection in box packaging. |
| 2004 | GMC | Savana 3500 | Main | HVAC Blend Door Actuator for mode selection in box packaging. |
| 2003 | Chevrolet | Express 1500 | Main | HVAC Blend Door Actuator for mode selection in box packaging. |
| 2003 | Chevrolet | Express 2500 | Main | HVAC Blend Door Actuator for mode selection in box packaging. |
| 2003 | Chevrolet | Express 3500 | Main | HVAC Blend Door Actuator for mode selection in box packaging. |
| 2003 | GMC | Savana 1500 | Main | HVAC Blend Door Actuator for mode selection in box packaging. |
| 2003 | GMC | Savana 2500 | Main | HVAC Blend Door Actuator for mode selection in box packaging. |
| 2003 | GMC | Savana 3500 | Main | HVAC Blend Door Actuator for mode selection in box packaging. |
| 2002 | Chevrolet | Express 1500 | Main | HVAC Blend Door Actuator for mode selection in box packaging. |
| 2002 | Chevrolet | Express 2500 | Main | HVAC Blend Door Actuator for mode selection in box packaging. |
| 2002 | Chevrolet | Express 3500 | Main | HVAC Blend Door Actuator for mode selection in box packaging. |
| 2002 | GMC | Savana 1500 | Main | HVAC Blend Door Actuator for mode selection in box packaging. |
| 2002 | GMC | Savana 2500 | Main | HVAC Blend Door Actuator for mode selection in box packaging. |
| 2002 | GMC | Savana 3500 | Main | HVAC Blend Door Actuator for mode selection in box packaging. |
| 2001 | Chevrolet | Express 1500 | Main | HVAC Blend Door Actuator for mode selection in box packaging. |
| 2001 | Chevrolet | Express 2500 | Main | HVAC Blend Door Actuator for mode selection in box packaging. |
| 2001 | Chevrolet | Express 3500 | Main | HVAC Blend Door Actuator for mode selection in box packaging. |
| 2001 | GMC | Savana 1500 | Main | HVAC Blend Door Actuator for mode selection in box packaging. |
| 2001 | GMC | Savana 2500 | Main | HVAC Blend Door Actuator for mode selection in box packaging. |
| 2001 | GMC | Savana 3500 | Main | HVAC Blend Door Actuator for mode selection in box packaging. |
| 2000 | Chevrolet | Express 1500 | Main | HVAC Blend Door Actuator for mode selection in box packaging. |
| 2000 | Chevrolet | Express 2500 | Main | HVAC Blend Door Actuator for mode selection in box packaging. |
| 2000 | Chevrolet | Express 3500 | Main | HVAC Blend Door Actuator for mode selection in box packaging. |
| 2000 | GMC | Savana 1500 | Main | HVAC Blend Door Actuator for mode selection in box packaging. |
| 2000 | GMC | Savana 2500 | Main | HVAC Blend Door Actuator for mode selection in box packaging. |
| 2000 | GMC | Savana 3500 | Main | HVAC Blend Door Actuator for mode selection in box packaging. |
| 1999 | Chevrolet | Express 1500 | Main | HVAC Blend Door Actuator for mode selection in box packaging. |
| 1999 | Chevrolet | Express 2500 | Main | HVAC Blend Door Actuator for mode selection in box packaging. |
| 1999 | Chevrolet | Express 3500 | Main | HVAC Blend Door Actuator for mode selection in box packaging. |
| 1999 | GMC | Savana 1500 | Main | HVAC Blend Door Actuator for mode selection in box packaging. |
| 1999 | GMC | Savana 2500 | Main | HVAC Blend Door Actuator for mode selection in box packaging. |
| 1999 | GMC | Savana 3500 | Main | HVAC Blend Door Actuator for mode selection in box packaging. |
| 1998 | Chevrolet | Express 1500 | Main | HVAC Blend Door Actuator for mode selection in box packaging. |
| 1998 | Chevrolet | Express 2500 | Main | HVAC Blend Door Actuator for mode selection in box packaging. |
| 1998 | Chevrolet | Express 3500 | Main | HVAC Blend Door Actuator for mode selection in box packaging. |
| 1998 | GMC | Savana 1500 | Main | HVAC Blend Door Actuator for mode selection in box packaging. |
| 1998 | GMC | Savana 2500 | Main | HVAC Blend Door Actuator for mode selection in box packaging. |
| 1998 | GMC | Savana 3500 | Main | HVAC Blend Door Actuator for mode selection in box packaging. |
| 1997 | Chevrolet | Express 1500 | Main | HVAC Blend Door Actuator for mode selection in box packaging. |
| 1997 | Chevrolet | Express 2500 | Main | HVAC Blend Door Actuator for mode selection in box packaging. |
| 1997 | Chevrolet | Express 3500 | Main | HVAC Blend Door Actuator for mode selection in box packaging. |
| 1997 | GMC | Savana 1500 | Main | HVAC Blend Door Actuator for mode selection in box packaging. |
| 1997 | GMC | Savana 2500 | Main | HVAC Blend Door Actuator for mode selection in box packaging. |
| 1997 | GMC | Savana 3500 | Main | HVAC Blend Door Actuator for mode selection in box packaging. |
| 1996 | Chevrolet | Express 1500 | Main | HVAC Blend Door Actuator for mode selection in box packaging. |
| 1996 | Chevrolet | Express 2500 | Main | HVAC Blend Door Actuator for mode selection in box packaging. |
| 1996 | Chevrolet | Express 3500 | Main | HVAC Blend Door Actuator for mode selection in box packaging. |
| 1996 | GMC | Savana 1500 | Main | HVAC Blend Door Actuator for mode selection in box packaging. |
| 1996 | GMC | Savana 2500 | Main | HVAC Blend Door Actuator for mode selection in box packaging. |
| 1996 | GMC | Savana 3500 | Main | HVAC Blend Door Actuator for mode selection in box packaging. |
* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.
This part directly replaces or is cross-referenced with the following part numbers:
Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.