HomeHVAC > Temperature Controls and Related ComponentsDorman 604-938 HVAC Blend Door Actuator - Main
Part #: 604-938

Dorman 604-938 HVAC Blend Door Actuator - Main

Main
⚙️ 20 vehicles fit this part
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Select your vehicle to confirm fitment
Verify this part fits before purchasing — free returns if it doesn't
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✅ In Stock · Ready To Ship Most orders ship same-day if ordered before 1pm CST.
OE Direct Replacement — Bolt-on fit, no modifications needed
🚗Fitment: Mercedes-Benz, ML350, ML500, ML320, ML55 AMG, and ML430
🔄Easy Returns — Return within 60 days for a full refund
🚚Fast Shipping — Most orders ship same business day before 1pm CST

Overview of Dorman HVAC Blend Door Actuator 604-938

The Dorman HVAC Blend Door Actuator 604-938 is designed for precise control of airflow temperature in select Mercedes-Benz models. This rotary switch actuator is constructed from durable plastic, ensuring reliable operation within the vehicle's HVAC system.

  • Rotary switch activation type for smooth and accurate airflow adjustment
  • Durable plastic material for long-lasting performance
  • Includes one air door actuator per package
  • Compatible with multiple Mercedes-Benz ML-Class models
  • OEM-quality replacement part number 604-938

Detailed Product Description

This HVAC blend door actuator by Dorman is engineered to regulate the blend door position in the heating and cooling system of Mercedes-Benz ML55 AMG, ML320, ML350, ML430, and ML500 vehicles. The rotary switch activation type allows for precise modulation of the blend door, which controls the mix of hot and cold air entering the cabin. Made from robust plastic, this actuator withstands the thermal and mechanical stresses typical in automotive HVAC systems. The part number 604-938 ensures compatibility and ease of identification for technicians and vehicle owners.

Common Applications and Problem Resolution

  • Restores proper temperature control in HVAC systems of Mercedes-Benz ML55 AMG, ML320, ML350, ML430, and ML500
  • Eliminates issues with inconsistent cabin temperature or inability to switch between hot and cold air
  • Resolves blend door actuator noise such as clicking or grinding sounds
  • Fixes HVAC system failure to respond to temperature control inputs
  • Prevents air distribution problems caused by faulty actuator operation

Installation Notes and Tips

  • Ensure vehicle compatibility by verifying fitment with Mercedes-Benz ML55 AMG, ML320, ML350, ML430, or ML500 models
  • Disconnect the vehicle battery before installation to avoid electrical shorts
  • Access the blend door actuator behind the dashboard or glove compartment as per vehicle service manual
  • Handle the plastic actuator carefully to avoid damage during installation
  • Test the actuator operation after installation to confirm proper function

Quality Assurance and Warranty

Dorman HVAC blend door actuator 604-938 is manufactured to meet or exceed OEM specifications for fit, form, and function. The plastic construction is selected for durability under typical automotive conditions. This part is backed by Dorman's quality standards and includes a limited warranty against defects in material and workmanship, providing confidence in its reliability for Mercedes-Benz ML-Class vehicles.

BrandDorman
Part Number604-938
MaterialPlastic
Package Contents1 Air Door Actuator
Switch Activation TypeRotary

This part fits 20 vehicles. Search below:

YearMakeModelPositionNotes
2005Mercedes-BenzML350MainTemperature control HVAC blend door actuator for box packaging.
2005Mercedes-BenzML500MainTemperature control HVAC blend door actuator for box packaging.
2004Mercedes-BenzML350MainTemperature control HVAC blend door actuator for box packaging.
2004Mercedes-BenzML500MainTemperature control HVAC blend door actuator for box packaging.
2003Mercedes-BenzML320MainTemperature control HVAC blend door actuator for box packaging.
2003Mercedes-BenzML350MainTemperature control HVAC blend door actuator for box packaging.
2003Mercedes-BenzML500MainTemperature control HVAC blend door actuator for box packaging.
2003Mercedes-BenzML55 AMGMainTemperature control HVAC blend door actuator for box packaging.
2002Mercedes-BenzML320MainTemperature control HVAC blend door actuator for box packaging.
2002Mercedes-BenzML500MainTemperature control HVAC blend door actuator for box packaging.
2002Mercedes-BenzML55 AMGMainTemperature control HVAC blend door actuator for box packaging.
2001Mercedes-BenzML320MainRecirculation; Packaging Type: Box
2001Mercedes-BenzML430MainRecirculation; Packaging Type: Box
2001Mercedes-BenzML55 AMGMainRecirculation; Packaging Type: Box
2000Mercedes-BenzML320MainRecirculation; Packaging Type: Box
2000Mercedes-BenzML430MainRecirculation; Packaging Type: Box
2000Mercedes-BenzML55 AMGMainRecirculation; Packaging Type: Box
1999Mercedes-BenzML320MainRecirculation; Packaging Type: Box
1999Mercedes-BenzML430MainRecirculation; Packaging Type: Box
1998Mercedes-BenzML320MainRecirculation; Packaging Type: Box

* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.

This part directly replaces or is cross-referenced with the following part numbers:

163820010873114ADS198G04026SK604938

Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.