HomeEngine > Gaskets and Sealing SystemsDorman 615-278G Engine Intake Manifold Gasket Set - Upper
Part #: 615-278G

Dorman 615-278G Engine Intake Manifold Gasket Set - Upper

Upper
44 vehicles fit this part
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OE Direct Replacement — Bolt-on fit, no modifications needed
Fitment: Ford, E-150, E-250, F-150, Lobo, E-150 Club Wagon, Expedition, F-150 Heritage, E-150 Econoline, E-150 Econoline Club Wagon, and F-250
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Reliable Engine Intake Manifold Gasket Set for Ford Vehicles

The Dorman 615-278G engine intake manifold gasket set offers a durable and precise sealing solution for various Ford models. Designed with rubber material and cut-to-fit features, this gasket set ensures a proper seal to maintain engine performance and prevent leaks.

  • Material: High-quality rubber for effective sealing
  • Cut to fit design for easy installation and optimal fit
  • Standard replacement grade for reliable engine maintenance
  • Includes 8 ports to match intake manifold requirements
  • Compatible with multiple Ford models including E-150, F-150, and Expedition

Durable Rubber Construction and Precise Fit

The Dorman 615-278G gasket set is manufactured from rubber, providing flexibility and resistance to heat and engine fluids. Its cut-to-fit design allows for a tailored installation, ensuring a tight seal between the intake manifold and engine block. This standard replacement grade gasket set is engineered to meet OEM specifications, making it suitable for routine maintenance or repair on Ford E-150, E-250, F-150, F-250, and Expedition models.

Compatible Ford Models and Applications

This intake manifold gasket set is compatible with a range of Ford vehicles, including the E-150, E-150 Club Wagon, E-150 Econoline, E-150 Econoline Club Wagon, E-250, Expedition, F-150, F-150 Heritage, and F-250. The 8-port configuration matches the intake manifold design on these models, ensuring proper sealing and engine efficiency.

Common Issues Addressed by This Gasket Set

  • Prevents vacuum leaks that can cause rough idling or engine misfires
  • Stops coolant leaks around the intake manifold area
  • Maintains proper air-fuel mixture for optimal engine performance
  • Reduces risk of engine overheating due to coolant loss
  • Eliminates exhaust leaks that may affect emissions and engine noise

Installation Notes and Tips

  • Ensure the intake manifold surface is clean and free of old gasket material before installation
  • Use the cut-to-fit feature to trim the gasket precisely to your vehicle’s intake manifold
  • Follow manufacturer torque specifications when tightening bolts to avoid gasket damage
  • Inspect the gasket for any defects prior to installation
  • Consider replacing related seals and gaskets during intake manifold service for comprehensive maintenance

Quality Assurance and Warranty Information

Dorman provides this intake manifold gasket set as a standard replacement part, manufactured to meet industry standards for durability and performance. While specific warranty details may vary, Dorman typically offers limited warranties covering defects in material and workmanship. Refer to Dorman’s official documentation for exact warranty terms related to part number 615-278G.

BrandDorman
Part Number615-278G
Cut To FitYes
Item GradeStandard Replacement
MaterialRubber
Package ContentsRubber Intake Manifold Gaskets

This part fits 44 vehicles. Search below:

YearMakeModelLitersCylindersPositionNotes
2006FordE-1504.6LV8UpperOnly fits Dorman Intake Manifold No. 615-278
2006FordE-2504.6LV8UpperOnly fits Dorman Intake Manifold No. 615-278
2006FordF-1504.6LV8UpperOnly fits Dorman Intake Manifold No. 615-278
2005FordE-1504.6LV8UpperOnly fits Dorman Intake Manifold No. 615-278
2005FordE-150 Club Wagon4.6LV8UpperOnly fits Dorman Intake Manifold No. 615-278
2005FordE-2504.6LV8UpperOnly fits Dorman Intake Manifold No. 615-278
2005FordF-1504.6LV8UpperOnly fits Dorman Intake Manifold No. 615-278
2004FordE-1504.6LV8UpperOnly fits Dorman Intake Manifold No. 615-278
2004FordE-150 Club Wagon4.6LV8UpperOnly fits Dorman Intake Manifold No. 615-278
2004FordE-2504.6LV8UpperOnly fits Dorman Intake Manifold No. 615-278
2004FordExpedition4.6LV8UpperOnly fits Dorman Intake Manifold No. 615-278
2004FordF-150 Heritage4.6LV8UpperOnly fits Dorman Intake Manifold No. 615-278
2003FordE-1504.6LV8UpperOnly fits Dorman Intake Manifold No. 615-278
2003FordE-150 Club Wagon4.6LV8UpperOnly fits Dorman Intake Manifold No. 615-278
2003FordE-2504.6LV8UpperOnly fits Dorman Intake Manifold No. 615-278
2003FordExpedition4.6LV8UpperOnly fits Dorman Intake Manifold No. 615-278
2003FordF-1504.6LV8UpperOnly fits Dorman Intake Manifold No. 615-278
2002FordE-150 Econoline4.6LV8UpperOnly fits Dorman Intake Manifold No. 615-278
2002FordE-150 Econoline Club Wagon4.6LV8UpperOnly fits Dorman Intake Manifold No. 615-278
2002FordExpedition4.6LV8UpperOnly fits Dorman Intake Manifold No. 615-278
2002FordF-1504.6LV8UpperOnly fits Dorman Intake Manifold No. 615-278
2001FordE-150 Econoline4.6LV8UpperOnly fits Dorman Intake Manifold No. 615-278
2001FordE-150 Econoline Club Wagon4.6LV8UpperOnly fits Dorman Intake Manifold No. 615-278
2001FordExpedition4.6LV8UpperOnly fits Dorman Intake Manifold No. 615-278
2001FordF-1504.6LV8UpperOnly fits Dorman Intake Manifold No. 615-278
2000FordE-150 Econoline4.6LV8UpperOnly fits Dorman Intake Manifold No. 615-278
2000FordE-150 Econoline Club Wagon4.6LV8UpperOnly fits Dorman Intake Manifold No. 615-278
2000FordExpedition4.6LV8UpperOnly fits Dorman Intake Manifold No. 615-278
2000FordF-1504.6LV8UpperOnly fits Dorman Intake Manifold No. 615-278
1999FordE-150 Econoline4.6LV8UpperOnly fits Dorman Intake Manifold No. 615-278
1999FordE-150 Econoline Club Wagon4.6LV8UpperOnly fits Dorman Intake Manifold No. 615-278
1999FordExpedition4.6LV8UpperOnly fits Dorman Intake Manifold No. 615-278
1999FordF-1504.6LV8UpperOnly fits Dorman Intake Manifold No. 615-278
1999FordF-2504.6LV8UpperOnly fits Dorman Intake Manifold No. 615-278
1998FordE-150 Econoline4.6LV8UpperOnly fits Dorman Intake Manifold No. 615-278
1998FordE-150 Econoline Club Wagon4.6LV8UpperOnly fits Dorman Intake Manifold No. 615-278
1998FordExpedition4.6LV8UpperOnly fits Dorman Intake Manifold No. 615-278
1998FordF-1504.6LV8UpperOnly fits Dorman Intake Manifold No. 615-278
1998FordF-2504.6LV8UpperOnly fits Dorman Intake Manifold No. 615-278
1997FordE-150 Econoline4.6LV8UpperOnly fits Dorman Intake Manifold No. 615-278
1997FordE-150 Econoline Club Wagon4.6LV8UpperOnly fits Dorman Intake Manifold No. 615-278
1997FordExpedition4.6LV8UpperOnly fits Dorman Intake Manifold No. 615-278
1997FordF-1504.6LV8UpperOnly fits Dorman Intake Manifold No. 615-278
1997FordF-2504.6LV8UpperOnly fits Dorman Intake Manifold No. 615-278

* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.

This part directly replaces or is cross-referenced with the following part numbers:

Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.