Homeβ€Ί Engine > Gaskets and Sealing Systemsβ€Ί Dorman 615-305 Engine Intake Manifold Gasket Set - Lower and Upper
Part #: 615-305

Dorman 615-305 Engine Intake Manifold Gasket Set - Lower and Upper

Lower and Upper
198 vehicles fit this part
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Fitment: Workhorse, Chevrolet, GMC, and Cadillac, FasTrack FT1261, FasTrack FT1461, FasTrack FT1601, P30, FasTrack FT1061, FasTrack FT1801, FasTrack FT1802, Express 1500, Express 2500, Express 3500, Savana 1500, Savana 2500, Savana 3500, FasTrack FT1460, FasTrack FT1260, FasTrack FT1600, FasTrack FT1800, Escalade, C2500, C3500, K2500, K3500, Tahoe, Yukon, C1500, C1500 Suburban, C2500 Suburban, K1500, K1500 Suburban, K2500 Suburban, P3500, G30, and G3500
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Overview of Dorman Engine Intake Manifold Gasket Set 615-305

The Dorman 615-305 engine intake manifold gasket set is designed for reliable sealing in select GM vehicles. This gasket set includes both metal and rubber components, engineered to provide a precise fit and maintain engine performance in Cadillac, Chevrolet, and GMC models.

  • Includes upper and lower intake manifold gaskets and valve cover gaskets
  • Constructed from durable metal and rubber materials
  • Cut to fit design for accurate installation
  • Standard replacement grade for dependable sealing
  • Compatible with 8-port intake manifolds measuring 34x57 mm

Detailed Product Description

The Dorman 615-305 intake manifold gasket set is a comprehensive sealing solution for various GM trucks and SUVs, including the Chevrolet C1500, C2500, C3500, Tahoe, and GMC Yukon, as well as Cadillac Escalade and Express series vans. This set features both metal and rubber gaskets designed to withstand engine heat and pressure, ensuring a tight seal between the intake manifold and cylinder head. The cut-to-fit design allows for precise alignment with the 8 intake ports, each measuring 34x57 mm, which helps prevent air and coolant leaks that can affect engine efficiency.

Compatible Vehicles and Applications

This gasket set is compatible with a range of GM vehicles, including:

  • Cadillac Escalade
  • Chevrolet C1500, C1500 Suburban, C2500, C2500 Suburban, C3500, Tahoe
  • GMC K1500, K1500 Suburban, K2500, K2500 Suburban, K3500, Yukon
  • Express 1500, 2500, 3500 and Savana 1500, 2500, 3500 vans
  • G30, P30, P3500 chassis models

Common Issues Addressed by This Gasket Set

  • Prevents intake manifold air leaks that cause rough idling or poor engine performance
  • Seals coolant passages to avoid engine overheating and coolant loss
  • Eliminates vacuum leaks that can trigger check engine lights
  • Reduces oil leaks around valve covers
  • Maintains proper engine compression and fuel efficiency

Installation Notes and Tips

  • Ensure all old gasket material is fully removed before installation
  • Use the cut-to-fit feature to align gaskets precisely with intake ports
  • Torque bolts to manufacturer specifications to avoid warping or leaks
  • Inspect intake manifold and valve cover surfaces for damage prior to installation
  • Replace any damaged bolts or hardware during reassembly

Quality Assurance and Warranty

Dorman provides this engine intake manifold gasket set as a standard replacement part, manufactured to meet OEM specifications for fit and function. The combination of metal and rubber materials ensures durability under typical engine operating conditions. While specific warranty details may vary, Dorman parts generally come with a limited warranty against defects in material and workmanship.

BrandDorman
Part Number615-305
Cut To FitYes
Item GradeStandard Replacement
MaterialMetal
MaterialRubber
Package ContentsUpper and Lower Manifold Gasket Set; Valve Cover Gaskets; 8 Intake Bolts With Thread Locker; 2 Heater Tube O-rings; Distributor O-ring; Egr Valve Gasket
Port Dimensions34x57 mm

This part fits 198 vehicles. Search below:

YearMakeModelLitersCylindersPositionNotes
2002ChevroletExpress 15005.7LV8Lower and Upper
2002ChevroletExpress 15005.0LV8Lower and Upper
2002ChevroletExpress 25005.7LV8Lower and Upper
2002ChevroletExpress 25005.0LV8Lower and Upper
2002ChevroletExpress 35005.7LV8Lower and Upper
2002GMCSavana 15005.7LV8Lower and Upper
2002GMCSavana 15005.0LV8Lower and Upper
2002GMCSavana 25005.7LV8Lower and Upper
2002GMCSavana 25005.0LV8Lower and Upper
2002GMCSavana 35005.7LV8Lower and Upper
2001ChevroletExpress 15005.7LV8Lower and Upper
2001ChevroletExpress 15005.0LV8Lower and Upper
2001ChevroletExpress 25005.7LV8Lower and Upper
2001ChevroletExpress 25005.0LV8Lower and Upper
2001ChevroletExpress 35005.7LV8Lower and Upper
2001GMCSavana 15005.7LV8Lower and Upper
2001GMCSavana 15005.0LV8Lower and Upper
2001GMCSavana 25005.7LV8Lower and Upper
2001GMCSavana 25005.0LV8Lower and Upper
2001GMCSavana 35005.7LV8Lower and Upper
2000CadillacEscalade5.7LV8Lower and Upper
2000ChevroletC2500Lower and UpperV8 350CID 5.7L
2000ChevroletC25005.7LV8Lower and Upper
2000ChevroletC35005.7LV8Lower and Upper
2000ChevroletExpress 15005.7LV8Lower and Upper
2000ChevroletExpress 15005.0LV8Lower and Upper
2000ChevroletExpress 25005.7LV8Lower and Upper
2000ChevroletExpress 25005.0LV8Lower and Upper
2000ChevroletExpress 35005.7LV8Lower and Upper
2000ChevroletK25005.7LV8Lower and Upper
2000ChevroletK35005.7LV8Lower and Upper
2000ChevroletTahoe5.7LV8Lower and Upper
2000GMCC25005.7LV8Lower and Upper
2000GMCC35005.7LV8Lower and Upper
2000GMCK25005.7LV8Lower and Upper
2000GMCK35005.7LV8Lower and Upper
2000GMCSavana 15005.7LV8Lower and Upper
2000GMCSavana 15005.0LV8Lower and Upper
2000GMCSavana 25005.7LV8Lower and Upper
2000GMCSavana 25005.0LV8Lower and Upper
2000GMCSavana 35005.7LV8Lower and Upper
2000GMCYukon5.7LV8Lower and Upper
1999CadillacEscalade5.7LV8Lower and Upper
1999ChevroletC15005.7LV8Lower and Upper
1999ChevroletC15005.0LV8Lower and Upper
1999ChevroletC1500 Suburban5.7LV8Lower and Upper
1999ChevroletC25005.7LV8Lower and Upper
1999ChevroletC2500 Suburban5.7LV8Lower and Upper
1999ChevroletC35005.7LV8Lower and Upper
1999ChevroletExpress 15005.7LV8Lower and Upper
1999ChevroletExpress 15005.0LV8Lower and Upper
1999ChevroletExpress 25005.7LV8Lower and Upper
1999ChevroletExpress 25005.0LV8Lower and Upper
1999ChevroletExpress 35005.7LV8Lower and Upper
1999ChevroletK15005.7LV8Lower and Upper
1999ChevroletK15005.0LV8Lower and Upper
1999ChevroletK1500 Suburban5.7LV8Lower and Upper
1999ChevroletK25005.7LV8Lower and Upper
1999ChevroletK2500 Suburban5.7LV8Lower and Upper
1999ChevroletK35005.7LV8Lower and Upper
1999ChevroletP305.7LV8Lower and Upper
1999ChevroletTahoe5.7LV8Lower and Upper
1999GMCC15005.7LV8Lower and Upper
1999GMCC15005.0LV8Lower and Upper
1999GMCC1500 Suburban5.7LV8Lower and Upper
1999GMCC25005.7LV8Lower and Upper
1999GMCC2500 Suburban5.7LV8Lower and Upper
1999GMCC35005.7LV8Lower and Upper
1999GMCK15005.7LV8Lower and Upper
1999GMCK15005.0LV8Lower and Upper
1999GMCK1500 Suburban5.7LV8Lower and Upper
1999GMCK25005.7LV8Lower and Upper
1999GMCK2500 Suburban5.7LV8Lower and Upper
1999GMCK35005.7LV8Lower and Upper
1999GMCP35005.7LV8Lower and Upper
1999GMCSavana 15005.7LV8Lower and Upper
1999GMCSavana 15005.0LV8Lower and Upper
1999GMCSavana 25005.7LV8Lower and Upper
1999GMCSavana 25005.0LV8Lower and Upper
1999GMCSavana 35005.7LV8Lower and Upper
1999GMCYukon5.7LV8Lower and Upper
1998ChevroletC15005.7LV8Lower and Upper
1998ChevroletC15005.0LV8Lower and Upper
1998ChevroletC1500 Suburban5.7LV8Lower and Upper
1998ChevroletC25005.7LV8Lower and Upper
1998ChevroletC25005.0LV8Lower and Upper
1998ChevroletC2500 Suburban5.7LV8Lower and Upper
1998ChevroletC35005.7LV8Lower and Upper
1998ChevroletExpress 15005.7LV8Lower and Upper
1998ChevroletExpress 15005.0LV8Lower and Upper
1998ChevroletExpress 25005.7LV8Lower and Upper
1998ChevroletExpress 35005.7LV8Lower and Upper
1998ChevroletK15005.7LV8Lower and Upper
1998ChevroletK15005.0LV8Lower and Upper
1998ChevroletK1500 Suburban5.7LV8Lower and Upper
1998ChevroletK25005.7LV8Lower and Upper
1998ChevroletK25005.0LV8Lower and Upper
1998ChevroletK2500 Suburban5.7LV8Lower and Upper
1998ChevroletK35005.7LV8Lower and Upper
1998ChevroletP305.7LV8Lower and Upper
1998ChevroletTahoe5.7LV8Lower and Upper
1998GMCC15005.7LV8Lower and Upper
1998GMCC15005.0LV8Lower and Upper
1998GMCC1500 Suburban5.7LV8Lower and Upper
1998GMCC25005.7LV8Lower and Upper
1998GMCC25005.0LV8Lower and Upper
1998GMCC2500 Suburban5.7LV8Lower and Upper
1998GMCC35005.7LV8Lower and Upper
1998GMCK15005.7LV8Lower and Upper
1998GMCK15005.0LV8Lower and Upper
1998GMCK1500 Suburban5.7LV8Lower and Upper
1998GMCK25005.7LV8Lower and Upper
1998GMCK25005.0LV8Lower and Upper
1998GMCK2500 Suburban5.7LV8Lower and Upper
1998GMCK35005.7LV8Lower and Upper
1998GMCP35005.7LV8Lower and Upper
1998GMCSavana 15005.7LV8Lower and Upper
1998GMCSavana 15005.0LV8Lower and Upper
1998GMCSavana 25005.7LV8Lower and Upper
1998GMCSavana 35005.7LV8Lower and Upper
1998GMCYukon5.7LV8Lower and Upper
1997ChevroletC15005.7LV8Lower and Upper
1997ChevroletC15005.0LV8Lower and Upper
1997ChevroletC1500 Suburban5.7LV8Lower and Upper
1997ChevroletC25005.7LV8Lower and Upper
1997ChevroletC25005.0LV8Lower and Upper
1997ChevroletC2500 Suburban5.7LV8Lower and Upper
1997ChevroletC35005.7LV8Lower and Upper
1997ChevroletExpress 15005.7LV8Lower and Upper
1997ChevroletExpress 15005.0LV8Lower and Upper
1997ChevroletExpress 25005.7LV8Lower and Upper
1997ChevroletExpress 35005.7LV8Lower and Upper
1997ChevroletK15005.7LV8Lower and Upper
1997ChevroletK15005.0LV8Lower and Upper
1997ChevroletK1500 Suburban5.7LV8Lower and Upper
1997ChevroletK25005.7LV8Lower and Upper
1997ChevroletK2500 Suburban5.7LV8Lower and Upper
1997ChevroletK35005.7LV8Lower and Upper
1997ChevroletP305.7LV8Lower and Upper
1997ChevroletTahoe5.7LV8Lower and Upper
1997GMCC15005.7LV8Lower and Upper
1997GMCC15005.0LV8Lower and Upper
1997GMCC1500 Suburban5.7LV8Lower and Upper
1997GMCC25005.7LV8Lower and Upper
1997GMCC25005.0LV8Lower and Upper
1997GMCC2500 Suburban5.7LV8Lower and Upper
1997GMCC35005.7LV8Lower and Upper
1997GMCK15005.7LV8Lower and Upper
1997GMCK15005.0LV8Lower and Upper
1997GMCK1500 Suburban5.7LV8Lower and Upper
1997GMCK25005.7LV8Lower and Upper
1997GMCK2500 Suburban5.7LV8Lower and Upper
1997GMCK35005.7LV8Lower and Upper
1997GMCP35005.7LV8Lower and Upper
1997GMCSavana 15005.7LV8Lower and Upper
1997GMCSavana 15005.0LV8Lower and Upper
1997GMCSavana 25005.7LV8Lower and Upper
1997GMCSavana 35005.7LV8Lower and Upper
1997GMCYukon5.7LV8Lower and Upper
1996ChevroletC15005.7LV8Lower and Upper
1996ChevroletC15005.0LV8Lower and Upper
1996ChevroletC1500 Suburban5.7LV8Lower and Upper
1996ChevroletC25005.7LV8Lower and Upper
1996ChevroletC25005.0LV8Lower and Upper
1996ChevroletC2500 Suburban5.7LV8Lower and Upper
1996ChevroletC35005.7LV8Lower and Upper
1996ChevroletExpress 15005.7LV8Lower and Upper
1996ChevroletExpress 15005.0LV8Lower and Upper
1996ChevroletExpress 25005.7LV8Lower and Upper
1996ChevroletExpress 35005.7LV8Lower and Upper
1996ChevroletG305.7LV8Lower and Upper
1996ChevroletK15005.7LV8Lower and Upper
1996ChevroletK15005.0LV8Lower and Upper
1996ChevroletK1500 Suburban5.7LV8Lower and Upper
1996ChevroletK25005.7LV8Lower and Upper
1996ChevroletK2500 Suburban5.7LV8Lower and Upper
1996ChevroletK35005.7LV8Lower and Upper
1996ChevroletTahoe5.7LV8Lower and Upper
1996GMCC15005.7LV8Lower and Upper
1996GMCC15005.0LV8Lower and Upper
1996GMCC1500 Suburban5.7LV8Lower and Upper
1996GMCC25005.7LV8Lower and Upper
1996GMCC25005.0LV8Lower and Upper
1996GMCC2500 Suburban5.7LV8Lower and Upper
1996GMCC35005.7LV8Lower and Upper
1996GMCG35005.7LV8Lower and Upper
1996GMCK15005.7LV8Lower and Upper
1996GMCK15005.0LV8Lower and Upper
1996GMCK1500 Suburban5.7LV8Lower and Upper
1996GMCK25005.7LV8Lower and Upper
1996GMCK2500 Suburban5.7LV8Lower and Upper
1996GMCK35005.7LV8Lower and Upper
1996GMCP35005.7LV8Lower and Upper
1996GMCSavana 15005.7LV8Lower and Upper
1996GMCSavana 15005.0LV8Lower and Upper
1996GMCSavana 25005.7LV8Lower and Upper
1996GMCSavana 35005.7LV8Lower and Upper
1996GMCYukon5.7LV8Lower and Upper

* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.

This part directly replaces or is cross-referenced with the following part numbers:

125290948125290940SK615305

Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.