HomeEngine > Cylinder Block ComponentsDorman 615-477 Engine Intake Manifold - Lower
Part #: 615-477

Dorman 615-477 Engine Intake Manifold - Lower

Lower
⚙️ 5 vehicles fit this part
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Select your vehicle to confirm fitment
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OE Direct Replacement — Bolt-on fit, no modifications needed
🚗Fitment: Ford, Windstar
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Overview of Dorman Engine Intake Manifold for Ford Windstar

The Dorman 615-477 engine intake manifold is designed specifically for Ford Windstar models, providing a reliable replacement component made from durable aluminum. This silver-colored intake manifold supports efficient engine performance and is engineered to meet regular grade standards.

  • Constructed from lightweight, corrosion-resistant aluminum
  • Compatible with Ford Windstar vehicles
  • Silver finish for corrosion protection and durability
  • EGR ready design for emissions compliance
  • Includes intake manifold and 2 metal crimps
  • Manifold height of 3.75 inches with six port outlets
  • Street legal for on-road use

Detailed Product Description

The Dorman 615-477 intake manifold is crafted from aluminum, offering a balance of strength and weight savings for the Ford Windstar engine. Its silver color finish helps resist corrosion, extending the component's service life. This intake manifold features six port outlets measuring 44 x 53 mm, designed to optimize airflow into the engine cylinders. The manifold height is 3.75 inches, ensuring proper fitment within the engine bay. Additionally, the manifold is EGR ready, supporting the Exhaust Gas Recirculation system to help reduce emissions. This part does not include a gasket or seal and does not have mounts for the alternator or air conditioning compressor, so it is intended for direct replacement of the intake manifold only.

Common Applications and Issues Addressed

  • Replacement for cracked or damaged intake manifolds on Ford Windstar
  • Restores proper air intake flow for improved engine efficiency
  • Supports EGR system functionality to maintain emissions compliance
  • Addresses vacuum leaks caused by manifold wear or damage
  • Suitable for routine maintenance or engine rebuild projects

Installation Notes and Tips

Installation of the Dorman 615-477 intake manifold requires removal of the existing manifold and proper cleaning of the mounting surface. Since this part does not include a gasket or installation instructions, it is recommended to source the correct gasket separately and follow the Ford Windstar service manual for torque specifications and installation procedures. Ensure all connections are secure and check for vacuum leaks after installation.

Quality Assurance and Warranty

Dorman manufactures this intake manifold to meet regular grade standards, ensuring reliable performance and durability. The part is street legal and designed to comply with emissions requirements. While specific warranty details are not provided, Dorman products typically come with a limited warranty against defects in materials and workmanship. Verify warranty terms with the supplier or manufacturer documentation.

BrandDorman
Part Number615-477
MaterialAluminum
ColorSilver
Grade TypeRegular
Gasket Or Seal IncludedNo
Air Conditioning Compressor MountNo
Alternator MountNo
EGR ReadyYes
Heated Choke PortNo
High-RiserNo
Installation Instructions IncludedNo
Manifold Height (in)3.75 in
Package ContentsIntake manifold; 2 metal crimps
Port Outlet Dimensions44 x5 3 mm
Port Quantity6
Street LegalYes

This part fits 5 vehicles. Search below:

YearMakeModelLitersCylindersPositionNotes
2003FordWindstar3.8LV6Lower
2002FordWindstar3.8LV6Lower
2001FordWindstar3.8LV6Lower
2000FordWindstar3.8LV6Lower
1999FordWindstar3.8LV6Lower

* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.

This part directly replaces or is cross-referenced with the following part numbers:

1F2Z9424BA

Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.