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Dorman 615-477 Engine Intake Manifold - Lower
Overview of Dorman Engine Intake Manifold for Ford Windstar
The Dorman 615-477 engine intake manifold is designed specifically for Ford Windstar models, providing a reliable replacement component made from durable aluminum. This silver-colored intake manifold supports efficient engine performance and is engineered to meet regular grade standards.
- Constructed from lightweight, corrosion-resistant aluminum
- Compatible with Ford Windstar vehicles
- Silver finish for corrosion protection and durability
- EGR ready design for emissions compliance
- Includes intake manifold and 2 metal crimps
- Manifold height of 3.75 inches with six port outlets
- Street legal for on-road use
Detailed Product Description
The Dorman 615-477 intake manifold is crafted from aluminum, offering a balance of strength and weight savings for the Ford Windstar engine. Its silver color finish helps resist corrosion, extending the component's service life. This intake manifold features six port outlets measuring 44 x 53 mm, designed to optimize airflow into the engine cylinders. The manifold height is 3.75 inches, ensuring proper fitment within the engine bay. Additionally, the manifold is EGR ready, supporting the Exhaust Gas Recirculation system to help reduce emissions. This part does not include a gasket or seal and does not have mounts for the alternator or air conditioning compressor, so it is intended for direct replacement of the intake manifold only.
Common Applications and Issues Addressed
- Replacement for cracked or damaged intake manifolds on Ford Windstar
- Restores proper air intake flow for improved engine efficiency
- Supports EGR system functionality to maintain emissions compliance
- Addresses vacuum leaks caused by manifold wear or damage
- Suitable for routine maintenance or engine rebuild projects
Installation Notes and Tips
Installation of the Dorman 615-477 intake manifold requires removal of the existing manifold and proper cleaning of the mounting surface. Since this part does not include a gasket or installation instructions, it is recommended to source the correct gasket separately and follow the Ford Windstar service manual for torque specifications and installation procedures. Ensure all connections are secure and check for vacuum leaks after installation.
Quality Assurance and Warranty
Dorman manufactures this intake manifold to meet regular grade standards, ensuring reliable performance and durability. The part is street legal and designed to comply with emissions requirements. While specific warranty details are not provided, Dorman products typically come with a limited warranty against defects in materials and workmanship. Verify warranty terms with the supplier or manufacturer documentation.
| Brand | Dorman |
| Part Number | 615-477 |
| Material | Aluminum |
| Color | Silver |
| Grade Type | Regular |
| Gasket Or Seal Included | No |
| Air Conditioning Compressor Mount | No |
| Alternator Mount | No |
| EGR Ready | Yes |
| Heated Choke Port | No |
| High-Riser | No |
| Installation Instructions Included | No |
| Manifold Height (in) | 3.75 in |
| Package Contents | Intake manifold; 2 metal crimps |
| Port Outlet Dimensions | 44 x5 3 mm |
| Port Quantity | 6 |
| Street Legal | Yes |
This part fits 5 vehicles. Search below:
| Year | Make | Model | Liters | Cylinders | Position | Notes |
|---|---|---|---|---|---|---|
| 2003 | Ford | Windstar | 3.8L | V6 | Lower | |
| 2002 | Ford | Windstar | 3.8L | V6 | Lower | |
| 2001 | Ford | Windstar | 3.8L | V6 | Lower | |
| 2000 | Ford | Windstar | 3.8L | V6 | Lower | |
| 1999 | Ford | Windstar | 3.8L | V6 | Lower |
* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.
This part directly replaces or is cross-referenced with the following part numbers:
Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.