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Dorman 645-800 Throttle Position Sensor Connector
Reliable Throttle Position Sensor Connector for GM Vehicles
The Dorman 645-800 throttle position sensor connector is designed to provide a secure and precise electrical connection for throttle position sensors in select Buick, Cadillac, Chevrolet, GMC, and Hummer models. With a wiring harness length of 17.5 inches and durable terminal types, this connector ensures consistent sensor performance and vehicle responsiveness.
- Wiring harness length: 17.5 inches for flexible installation
- Wire gauge measurement: 20 gauge for optimal electrical conductivity
- Terminal types: Aspa and blade terminals for secure connections
- Compatible with multiple GM makes and models including Chevrolet Silverado 1500 and GMC Sierra 2500 HD
- Part number 645-800 for precise identification and fitment
Durable Design and Precise Electrical Specifications
This throttle position sensor connector features a 20-gauge wire size, balancing durability and electrical efficiency. The 17.5-inch wiring harness length allows for straightforward routing within the engine bay, reducing strain on the wiring. The combination of Aspa and blade terminal types ensures a reliable connection to the throttle position sensor, minimizing the risk of electrical faults or sensor misreadings. This connector is engineered to meet the specific electrical and mechanical requirements of GM vehicles such as the Cadillac Escalade EXT and the Chevrolet Avalanche 1500.
Compatible GM Models and Applications
The Dorman 645-800 throttle position sensor connector is compatible with a wide range of GM vehicles, including Buick, Cadillac, Chevrolet, GMC, and Hummer models. Notable compatible vehicles include the Chevrolet Silverado 1500 Classic, GMC Sierra 2500 HD Classic, Cadillac Escalade ESV, and Hummer H3. This connector is ideal for replacing worn or damaged throttle position sensor connectors in these models to restore proper sensor function and vehicle drivability.
- Resolves throttle position sensor signal interruptions
- Eliminates erratic engine idling caused by faulty connections
- Prevents check engine light triggers related to throttle sensor faults
- Restores accurate throttle response and engine performance
- Addresses wiring harness damage or corrosion issues
Installation Notes and Tips
When installing the Dorman 645-800 throttle position sensor connector, ensure the vehicle’s battery is disconnected to prevent electrical shorts. Verify the wiring harness length and terminal types match the original equipment to avoid fitment issues. Carefully route the 17.5-inch harness to prevent contact with hot or moving engine components. Use appropriate tools to secure the Aspa and blade terminals firmly to the throttle position sensor terminals for a stable connection.
Quality Assurance and Warranty Information
Dorman parts are manufactured to meet or exceed OEM standards for fit, form, and function. The 645-800 throttle position sensor connector undergoes rigorous quality control to ensure durability and reliable electrical performance. While specific warranty details may vary, Dorman typically offers a limited warranty covering defects in material and workmanship to provide confidence in your replacement part.
This part fits 153 vehicles. Search below:
| Year | Make | Model | Submodel | Liters | Cylinders | Fuel Type | Position | Notes |
|---|---|---|---|---|---|---|---|---|
| 2008 | Hummer | H3 | N/A | Black; Inline to Headlight Connector; 8 Way; Female w/Leads | ||||
| 2007 | Chevrolet | Express 1500 | 5.3L | V8 | N/A | |||
| 2007 | Chevrolet | Express 2500 | 6.0L | V8 | N/A | |||
| 2007 | Chevrolet | Express 2500 | 4.8L | V8 | N/A | |||
| 2007 | Chevrolet | Express 3500 | 6.0L | V8 | N/A | |||
| 2007 | Chevrolet | Express 3500 | 4.8L | V8 | N/A | |||
| 2007 | Chevrolet | Silverado 1500 Classic | 5.3L | V8 | FLEX | N/A | Black; 8 Way Female w/Leads | |
| 2007 | Chevrolet | Silverado 1500 Classic | 4.8L | V8 | N/A | Black; 8 Way Female w/Leads | ||
| 2007 | Chevrolet | Silverado 1500 HD Classic | N/A | Black; 8 Way Female w/Leads | ||||
| 2007 | Chevrolet | Silverado 2500 HD Classic | 6.0L | V8 | N/A | Black; 8 Way Female w/Leads | ||
| 2007 | Chevrolet | Silverado 3500 Classic | 6.0L | V8 | N/A | Black; 8 Way Female w/Leads | ||
| 2007 | GMC | Savana 1500 | 5.3L | V8 | N/A | |||
| 2007 | GMC | Savana 2500 | 6.0L | V8 | N/A | |||
| 2007 | GMC | Savana 2500 | 4.8L | V8 | N/A | |||
| 2007 | GMC | Savana 3500 | 6.0L | V8 | N/A | |||
| 2007 | GMC | Savana 3500 | 4.8L | V8 | N/A | |||
| 2007 | GMC | Sierra 1500 Classic | 5.3L | V8 | FLEX | N/A | Black; 8 Way Female w/Leads | |
| 2007 | GMC | Sierra 1500 Classic | 4.8L | V8 | N/A | Black; 8 Way Female w/Leads | ||
| 2007 | GMC | Sierra 1500 HD Classic | N/A | Black; 8 Way Female w/Leads | ||||
| 2007 | GMC | Sierra 2500 HD Classic | 6.0L | V8 | N/A | Black; 8 Way Female w/Leads | ||
| 2007 | GMC | Sierra 3500 Classic | 6.0L | V8 | N/A | Black; 8 Way Female w/Leads | ||
| 2007 | Hummer | H2 | N/A | |||||
| 2007 | Hummer | H3 | N/A | Black; Inline to Headlight Connector; 8 Way; Female w/Leads | ||||
| 2006 | Cadillac | Escalade | 6.0L | V8 | N/A | |||
| 2006 | Cadillac | Escalade ESV | 6.0L | V8 | N/A | |||
| 2006 | Cadillac | Escalade EXT | 6.0L | V8 | N/A | |||
| 2006 | Chevrolet | Avalanche 1500 | N/A | |||||
| 2006 | Chevrolet | Express 2500 | 6.0L | V8 | N/A | w/Electronic Throttle Control | ||
| 2006 | Chevrolet | Express 3500 | 6.0L | V8 | N/A | w/Electronic Throttle Control | ||
| 2006 | Chevrolet | Silverado 1500 | 5.3L | V8 | N/A | |||
| 2006 | Chevrolet | Silverado 1500 | 6.0L | V8 | N/A | |||
| 2006 | Chevrolet | Silverado 1500 | 4.3L | V6 | N/A | |||
| 2006 | Chevrolet | Silverado 1500 | 4.8L | V8 | N/A | |||
| 2006 | Chevrolet | Silverado 1500 HD | 6.0L | V8 | N/A | |||
| 2006 | Chevrolet | Silverado 2500 HD | 6.0L | V8 | N/A | |||
| 2006 | Chevrolet | Suburban 2500 | 6.0L | V8 | N/A | |||
| 2006 | Chevrolet | Tahoe | 5.3L | V8 | N/A | |||
| 2006 | Chevrolet | Tahoe | 4.8L | V8 | N/A | |||
| 2006 | GMC | Savana 2500 | 6.0L | V8 | N/A | w/Electronic Throttle Control | ||
| 2006 | GMC | Savana 3500 | 6.0L | V8 | N/A | w/Electronic Throttle Control | ||
| 2006 | GMC | Sierra 1500 | 5.3L | V8 | N/A | |||
| 2006 | GMC | Sierra 1500 | 6.0L | V8 | N/A | |||
| 2006 | GMC | Sierra 1500 | 4.3L | V6 | N/A | |||
| 2006 | GMC | Sierra 1500 | 4.8L | V8 | N/A | |||
| 2006 | GMC | Sierra 1500 HD | 6.0L | V8 | N/A | |||
| 2006 | GMC | Sierra 2500 HD | 6.0L | V8 | N/A | |||
| 2006 | GMC | Sierra 3500 | 6.0L | V8 | N/A | |||
| 2006 | GMC | Yukon | 5.3L | V8 | N/A | |||
| 2006 | GMC | Yukon | 4.8L | V8 | N/A | |||
| 2006 | GMC | Yukon XL 1500 | 5.3L | V8 | N/A | |||
| 2006 | GMC | Yukon XL 1500 | Denali | 6.0L | V8 | N/A | ||
| 2006 | GMC | Yukon XL 2500 | 6.0L | V8 | N/A | |||
| 2006 | Hummer | H2 | N/A | |||||
| 2006 | Hummer | H3 | N/A | Black; Inline to Headlight Connector; 8 Way; Female w/Leads | ||||
| 2005 | Cadillac | Escalade | 5.3L | V8 | N/A | |||
| 2005 | Cadillac | Escalade | 6.0L | V8 | N/A | |||
| 2005 | Cadillac | Escalade ESV | 6.0L | V8 | N/A | |||
| 2005 | Cadillac | Escalade EXT | 6.0L | V8 | N/A | |||
| 2005 | Chevrolet | Avalanche 1500 | N/A | |||||
| 2005 | Chevrolet | Express 2500 | 6.0L | V8 | N/A | w/Electronic Throttle Control | ||
| 2005 | Chevrolet | Express 3500 | 6.0L | V8 | N/A | w/Electronic Throttle Control | ||
| 2005 | Chevrolet | Silverado 1500 | 5.3L | V8 | N/A | |||
| 2005 | Chevrolet | Silverado 1500 | 6.0L | V8 | N/A | |||
| 2005 | Chevrolet | Silverado 1500 | 4.3L | V6 | N/A | |||
| 2005 | Chevrolet | Silverado 1500 | 4.8L | V8 | N/A | |||
| 2005 | Chevrolet | Silverado 1500 HD | 6.0L | V8 | N/A | |||
| 2005 | Chevrolet | Silverado 2500 HD | 6.0L | V8 | N/A | |||
| 2005 | Chevrolet | Suburban 2500 | 6.0L | V8 | N/A | |||
| 2005 | Chevrolet | Tahoe | 5.3L | V8 | N/A | |||
| 2005 | Chevrolet | Tahoe | 4.8L | V8 | N/A | |||
| 2005 | GMC | Savana 2500 | 6.0L | V8 | N/A | w/Electronic Throttle Control | ||
| 2005 | GMC | Savana 3500 | 6.0L | V8 | N/A | w/Electronic Throttle Control | ||
| 2005 | GMC | Sierra 1500 | 5.3L | V8 | N/A | |||
| 2005 | GMC | Sierra 1500 | 6.0L | V8 | N/A | |||
| 2005 | GMC | Sierra 1500 | 4.3L | V6 | N/A | |||
| 2005 | GMC | Sierra 1500 | 4.8L | V8 | N/A | |||
| 2005 | GMC | Sierra 1500 HD | 6.0L | V8 | N/A | |||
| 2005 | GMC | Sierra 2500 HD | 6.0L | V8 | N/A | |||
| 2005 | GMC | Sierra 3500 | 6.0L | V8 | N/A | |||
| 2005 | GMC | Yukon | 5.3L | V8 | N/A | |||
| 2005 | GMC | Yukon | 4.8L | V8 | N/A | |||
| 2005 | GMC | Yukon | Denali | 6.0L | V8 | N/A | ||
| 2005 | GMC | Yukon XL 1500 | 5.3L | V8 | N/A | |||
| 2005 | GMC | Yukon XL 1500 | Denali | 6.0L | V8 | N/A | ||
| 2005 | GMC | Yukon XL 2500 | 6.0L | V8 | N/A | |||
| 2005 | Hummer | H2 | N/A | |||||
| 2004 | Buick | Rainier | N/A | 8 Way Female w/Leads | ||||
| 2004 | Cadillac | Escalade | 5.3L | V8 | N/A | |||
| 2004 | Cadillac | Escalade | 6.0L | V8 | N/A | |||
| 2004 | Cadillac | Escalade ESV | 6.0L | V8 | N/A | |||
| 2004 | Cadillac | Escalade EXT | 6.0L | V8 | N/A | |||
| 2004 | Chevrolet | Avalanche 1500 | N/A | |||||
| 2004 | Chevrolet | Express 2500 | 6.0L | V8 | N/A | w/Electronic Throttle Control | ||
| 2004 | Chevrolet | Express 3500 | 6.0L | V8 | N/A | w/Electronic Throttle Control | ||
| 2004 | Chevrolet | Silverado 1500 | 5.3L | V8 | N/A | |||
| 2004 | Chevrolet | Silverado 1500 | 6.0L | V8 | N/A | |||
| 2004 | Chevrolet | Silverado 1500 | 4.3L | V6 | N/A | |||
| 2004 | Chevrolet | Silverado 1500 | 4.8L | V8 | N/A | |||
| 2004 | Chevrolet | Silverado 2500 HD | 6.0L | V8 | N/A | |||
| 2004 | Chevrolet | SSR | N/A | |||||
| 2004 | Chevrolet | Suburban 2500 | 6.0L | V8 | N/A | |||
| 2004 | Chevrolet | Tahoe | 5.3L | V8 | N/A | |||
| 2004 | Chevrolet | Tahoe | 4.8L | V8 | N/A | |||
| 2004 | Chevrolet | Trailblazer | N/A | 8 Way Female w/Leads | ||||
| 2004 | Chevrolet | Trailblazer EXT | N/A | 8 Way Female w/Leads | ||||
| 2004 | GMC | Envoy XL | N/A | 8 Way Female w/Leads | ||||
| 2004 | GMC | Envoy XUV | N/A | 8 Way Female w/Leads | ||||
| 2004 | GMC | Savana 2500 | 6.0L | V8 | N/A | w/Electronic Throttle Control | ||
| 2004 | GMC | Savana 3500 | 6.0L | V8 | N/A | w/Electronic Throttle Control | ||
| 2004 | GMC | Sierra 1500 | 5.3L | V8 | N/A | |||
| 2004 | GMC | Sierra 1500 | 6.0L | V8 | N/A | |||
| 2004 | GMC | Sierra 1500 | 4.3L | V6 | N/A | |||
| 2004 | GMC | Sierra 1500 | 4.8L | V8 | N/A | |||
| 2004 | GMC | Sierra 2500 | 6.0L | V8 | N/A | |||
| 2004 | GMC | Sierra 2500 HD | 6.0L | V8 | N/A | |||
| 2004 | GMC | Sierra 3500 | 6.0L | V8 | N/A | |||
| 2004 | GMC | Yukon | 5.3L | V8 | N/A | |||
| 2004 | GMC | Yukon | 6.0L | V8 | N/A | |||
| 2004 | GMC | Yukon | 4.8L | V8 | N/A | |||
| 2004 | GMC | Yukon XL 1500 | 5.3L | V8 | N/A | |||
| 2004 | GMC | Yukon XL 2500 | 6.0L | V8 | N/A | |||
| 2004 | Hummer | H2 | N/A | |||||
| 2003 | Cadillac | Escalade | 5.3L | V8 | N/A | |||
| 2003 | Cadillac | Escalade | 6.0L | V8 | N/A | |||
| 2003 | Cadillac | Escalade ESV | 6.0L | V8 | N/A | |||
| 2003 | Cadillac | Escalade EXT | 6.0L | V8 | N/A | |||
| 2003 | Chevrolet | Avalanche 1500 | N/A | |||||
| 2003 | Chevrolet | Silverado 1500 | 5.3L | V8 | N/A | |||
| 2003 | Chevrolet | Silverado 1500 | 6.0L | V8 | N/A | |||
| 2003 | Chevrolet | Silverado 1500 | 4.3L | V6 | N/A | |||
| 2003 | Chevrolet | Silverado 1500 | 4.8L | V8 | N/A | |||
| 2003 | Chevrolet | Silverado 1500 HD | 6.0L | V8 | N/A | |||
| 2003 | Chevrolet | Silverado 2500 HD | 6.0L | V8 | N/A | |||
| 2003 | Chevrolet | SSR | N/A | |||||
| 2003 | Chevrolet | Suburban 2500 | 6.0L | V8 | N/A | |||
| 2003 | Chevrolet | Tahoe | 5.3L | V8 | N/A | |||
| 2003 | Chevrolet | Tahoe | 4.8L | V8 | N/A | |||
| 2003 | Chevrolet | Trailblazer EXT | 5.3L | V8 | N/A | |||
| 2003 | GMC | Envoy XL | 5.3L | V8 | N/A | |||
| 2003 | GMC | Sierra 1500 | 5.3L | V8 | N/A | |||
| 2003 | GMC | Sierra 1500 | 6.0L | V8 | N/A | |||
| 2003 | GMC | Sierra 1500 | 4.3L | V6 | N/A | |||
| 2003 | GMC | Sierra 1500 | 4.8L | V8 | N/A | |||
| 2003 | GMC | Sierra 1500 HD | 6.0L | V8 | N/A | |||
| 2003 | GMC | Sierra 2500 | 6.0L | V8 | N/A | |||
| 2003 | GMC | Sierra 2500 HD | 6.0L | V8 | N/A | |||
| 2003 | GMC | Sierra 3500 | 6.0L | V8 | N/A | |||
| 2003 | GMC | Yukon | 5.3L | V8 | N/A | |||
| 2003 | GMC | Yukon | 6.0L | V8 | N/A | |||
| 2003 | GMC | Yukon | 4.8L | V8 | N/A | |||
| 2003 | GMC | Yukon XL 1500 | 5.3L | V8 | N/A | |||
| 2003 | GMC | Yukon XL 2500 | 6.0L | V8 | N/A | |||
| 2003 | Hummer | H2 | N/A |
* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.
This part directly replaces or is cross-referenced with the following part numbers:
Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.