HomeAir and Fuel Delivery > Electrical ConnectorsDorman 645-800 Throttle Position Sensor Connector
Part #: 645-800

Dorman 645-800 Throttle Position Sensor Connector

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⚙️ 153 vehicles fit this part
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🚗Fitment: Hummer, Chevrolet, GMC, Cadillac, Workhorse, and Buick, H3, Express 1500, Express 2500, Express 3500, Silverado 1500 Classic, Silverado 1500 HD Classic, Silverado 2500 HD Classic, Silverado 3500 Classic, Savana 1500, Savana 2500, Savana 3500, Sierra 1500 Classic, Sierra 1500 HD Classic, Sierra 2500 HD Classic, Sierra 3500 Classic, H2, Escalade, Escalade ESV, Escalade EXT, Avalanche 1500, Silverado 1500, Silverado 1500 HD, Silverado 2500 HD, Suburban 2500, Tahoe, Sierra 1500, Sierra 1500 HD, Sierra 2500 HD, Sierra 3500, Yukon, Yukon XL 1500, Yukon XL 2500, FasTrack FT1061, FasTrack FT1261, FasTrack FT1461, FasTrack FT1601, FasTrack FT1801, Rainier, SSR, Trailblazer, Trailblazer EXT, Envoy XL, Envoy XUV, and Sierra 2500
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Reliable Throttle Position Sensor Connector for GM Vehicles

The Dorman 645-800 throttle position sensor connector is designed to provide a secure and precise electrical connection for throttle position sensors in select Buick, Cadillac, Chevrolet, GMC, and Hummer models. With a wiring harness length of 17.5 inches and durable terminal types, this connector ensures consistent sensor performance and vehicle responsiveness.

  • Wiring harness length: 17.5 inches for flexible installation
  • Wire gauge measurement: 20 gauge for optimal electrical conductivity
  • Terminal types: Aspa and blade terminals for secure connections
  • Compatible with multiple GM makes and models including Chevrolet Silverado 1500 and GMC Sierra 2500 HD
  • Part number 645-800 for precise identification and fitment

Durable Design and Precise Electrical Specifications

This throttle position sensor connector features a 20-gauge wire size, balancing durability and electrical efficiency. The 17.5-inch wiring harness length allows for straightforward routing within the engine bay, reducing strain on the wiring. The combination of Aspa and blade terminal types ensures a reliable connection to the throttle position sensor, minimizing the risk of electrical faults or sensor misreadings. This connector is engineered to meet the specific electrical and mechanical requirements of GM vehicles such as the Cadillac Escalade EXT and the Chevrolet Avalanche 1500.

Compatible GM Models and Applications

The Dorman 645-800 throttle position sensor connector is compatible with a wide range of GM vehicles, including Buick, Cadillac, Chevrolet, GMC, and Hummer models. Notable compatible vehicles include the Chevrolet Silverado 1500 Classic, GMC Sierra 2500 HD Classic, Cadillac Escalade ESV, and Hummer H3. This connector is ideal for replacing worn or damaged throttle position sensor connectors in these models to restore proper sensor function and vehicle drivability.

  • Resolves throttle position sensor signal interruptions
  • Eliminates erratic engine idling caused by faulty connections
  • Prevents check engine light triggers related to throttle sensor faults
  • Restores accurate throttle response and engine performance
  • Addresses wiring harness damage or corrosion issues

Installation Notes and Tips

When installing the Dorman 645-800 throttle position sensor connector, ensure the vehicle’s battery is disconnected to prevent electrical shorts. Verify the wiring harness length and terminal types match the original equipment to avoid fitment issues. Carefully route the 17.5-inch harness to prevent contact with hot or moving engine components. Use appropriate tools to secure the Aspa and blade terminals firmly to the throttle position sensor terminals for a stable connection.

Quality Assurance and Warranty Information

Dorman parts are manufactured to meet or exceed OEM standards for fit, form, and function. The 645-800 throttle position sensor connector undergoes rigorous quality control to ensure durability and reliable electrical performance. While specific warranty details may vary, Dorman typically offers a limited warranty covering defects in material and workmanship to provide confidence in your replacement part.

This part fits 153 vehicles. Search below:

YearMakeModelSubmodelLitersCylindersFuel TypePositionNotes
2008HummerH3N/ABlack; Inline to Headlight Connector; 8 Way; Female w/Leads
2007ChevroletExpress 15005.3LV8N/A
2007ChevroletExpress 25006.0LV8N/A
2007ChevroletExpress 25004.8LV8N/A
2007ChevroletExpress 35006.0LV8N/A
2007ChevroletExpress 35004.8LV8N/A
2007ChevroletSilverado 1500 Classic5.3LV8FLEXN/ABlack; 8 Way Female w/Leads
2007ChevroletSilverado 1500 Classic4.8LV8N/ABlack; 8 Way Female w/Leads
2007ChevroletSilverado 1500 HD ClassicN/ABlack; 8 Way Female w/Leads
2007ChevroletSilverado 2500 HD Classic6.0LV8N/ABlack; 8 Way Female w/Leads
2007ChevroletSilverado 3500 Classic6.0LV8N/ABlack; 8 Way Female w/Leads
2007GMCSavana 15005.3LV8N/A
2007GMCSavana 25006.0LV8N/A
2007GMCSavana 25004.8LV8N/A
2007GMCSavana 35006.0LV8N/A
2007GMCSavana 35004.8LV8N/A
2007GMCSierra 1500 Classic5.3LV8FLEXN/ABlack; 8 Way Female w/Leads
2007GMCSierra 1500 Classic4.8LV8N/ABlack; 8 Way Female w/Leads
2007GMCSierra 1500 HD ClassicN/ABlack; 8 Way Female w/Leads
2007GMCSierra 2500 HD Classic6.0LV8N/ABlack; 8 Way Female w/Leads
2007GMCSierra 3500 Classic6.0LV8N/ABlack; 8 Way Female w/Leads
2007HummerH2N/A
2007HummerH3N/ABlack; Inline to Headlight Connector; 8 Way; Female w/Leads
2006CadillacEscalade6.0LV8N/A
2006CadillacEscalade ESV6.0LV8N/A
2006CadillacEscalade EXT6.0LV8N/A
2006ChevroletAvalanche 1500N/A
2006ChevroletExpress 25006.0LV8N/Aw/Electronic Throttle Control
2006ChevroletExpress 35006.0LV8N/Aw/Electronic Throttle Control
2006ChevroletSilverado 15005.3LV8N/A
2006ChevroletSilverado 15006.0LV8N/A
2006ChevroletSilverado 15004.3LV6N/A
2006ChevroletSilverado 15004.8LV8N/A
2006ChevroletSilverado 1500 HD6.0LV8N/A
2006ChevroletSilverado 2500 HD6.0LV8N/A
2006ChevroletSuburban 25006.0LV8N/A
2006ChevroletTahoe5.3LV8N/A
2006ChevroletTahoe4.8LV8N/A
2006GMCSavana 25006.0LV8N/Aw/Electronic Throttle Control
2006GMCSavana 35006.0LV8N/Aw/Electronic Throttle Control
2006GMCSierra 15005.3LV8N/A
2006GMCSierra 15006.0LV8N/A
2006GMCSierra 15004.3LV6N/A
2006GMCSierra 15004.8LV8N/A
2006GMCSierra 1500 HD6.0LV8N/A
2006GMCSierra 2500 HD6.0LV8N/A
2006GMCSierra 35006.0LV8N/A
2006GMCYukon5.3LV8N/A
2006GMCYukon4.8LV8N/A
2006GMCYukon XL 15005.3LV8N/A
2006GMCYukon XL 1500Denali6.0LV8N/A
2006GMCYukon XL 25006.0LV8N/A
2006HummerH2N/A
2006HummerH3N/ABlack; Inline to Headlight Connector; 8 Way; Female w/Leads
2005CadillacEscalade5.3LV8N/A
2005CadillacEscalade6.0LV8N/A
2005CadillacEscalade ESV6.0LV8N/A
2005CadillacEscalade EXT6.0LV8N/A
2005ChevroletAvalanche 1500N/A
2005ChevroletExpress 25006.0LV8N/Aw/Electronic Throttle Control
2005ChevroletExpress 35006.0LV8N/Aw/Electronic Throttle Control
2005ChevroletSilverado 15005.3LV8N/A
2005ChevroletSilverado 15006.0LV8N/A
2005ChevroletSilverado 15004.3LV6N/A
2005ChevroletSilverado 15004.8LV8N/A
2005ChevroletSilverado 1500 HD6.0LV8N/A
2005ChevroletSilverado 2500 HD6.0LV8N/A
2005ChevroletSuburban 25006.0LV8N/A
2005ChevroletTahoe5.3LV8N/A
2005ChevroletTahoe4.8LV8N/A
2005GMCSavana 25006.0LV8N/Aw/Electronic Throttle Control
2005GMCSavana 35006.0LV8N/Aw/Electronic Throttle Control
2005GMCSierra 15005.3LV8N/A
2005GMCSierra 15006.0LV8N/A
2005GMCSierra 15004.3LV6N/A
2005GMCSierra 15004.8LV8N/A
2005GMCSierra 1500 HD6.0LV8N/A
2005GMCSierra 2500 HD6.0LV8N/A
2005GMCSierra 35006.0LV8N/A
2005GMCYukon5.3LV8N/A
2005GMCYukon4.8LV8N/A
2005GMCYukonDenali6.0LV8N/A
2005GMCYukon XL 15005.3LV8N/A
2005GMCYukon XL 1500Denali6.0LV8N/A
2005GMCYukon XL 25006.0LV8N/A
2005HummerH2N/A
2004BuickRainierN/A8 Way Female w/Leads
2004CadillacEscalade5.3LV8N/A
2004CadillacEscalade6.0LV8N/A
2004CadillacEscalade ESV6.0LV8N/A
2004CadillacEscalade EXT6.0LV8N/A
2004ChevroletAvalanche 1500N/A
2004ChevroletExpress 25006.0LV8N/Aw/Electronic Throttle Control
2004ChevroletExpress 35006.0LV8N/Aw/Electronic Throttle Control
2004ChevroletSilverado 15005.3LV8N/A
2004ChevroletSilverado 15006.0LV8N/A
2004ChevroletSilverado 15004.3LV6N/A
2004ChevroletSilverado 15004.8LV8N/A
2004ChevroletSilverado 2500 HD6.0LV8N/A
2004ChevroletSSRN/A
2004ChevroletSuburban 25006.0LV8N/A
2004ChevroletTahoe5.3LV8N/A
2004ChevroletTahoe4.8LV8N/A
2004ChevroletTrailblazerN/A8 Way Female w/Leads
2004ChevroletTrailblazer EXTN/A8 Way Female w/Leads
2004GMCEnvoy XLN/A8 Way Female w/Leads
2004GMCEnvoy XUVN/A8 Way Female w/Leads
2004GMCSavana 25006.0LV8N/Aw/Electronic Throttle Control
2004GMCSavana 35006.0LV8N/Aw/Electronic Throttle Control
2004GMCSierra 15005.3LV8N/A
2004GMCSierra 15006.0LV8N/A
2004GMCSierra 15004.3LV6N/A
2004GMCSierra 15004.8LV8N/A
2004GMCSierra 25006.0LV8N/A
2004GMCSierra 2500 HD6.0LV8N/A
2004GMCSierra 35006.0LV8N/A
2004GMCYukon5.3LV8N/A
2004GMCYukon6.0LV8N/A
2004GMCYukon4.8LV8N/A
2004GMCYukon XL 15005.3LV8N/A
2004GMCYukon XL 25006.0LV8N/A
2004HummerH2N/A
2003CadillacEscalade5.3LV8N/A
2003CadillacEscalade6.0LV8N/A
2003CadillacEscalade ESV6.0LV8N/A
2003CadillacEscalade EXT6.0LV8N/A
2003ChevroletAvalanche 1500N/A
2003ChevroletSilverado 15005.3LV8N/A
2003ChevroletSilverado 15006.0LV8N/A
2003ChevroletSilverado 15004.3LV6N/A
2003ChevroletSilverado 15004.8LV8N/A
2003ChevroletSilverado 1500 HD6.0LV8N/A
2003ChevroletSilverado 2500 HD6.0LV8N/A
2003ChevroletSSRN/A
2003ChevroletSuburban 25006.0LV8N/A
2003ChevroletTahoe5.3LV8N/A
2003ChevroletTahoe4.8LV8N/A
2003ChevroletTrailblazer EXT5.3LV8N/A
2003GMCEnvoy XL5.3LV8N/A
2003GMCSierra 15005.3LV8N/A
2003GMCSierra 15006.0LV8N/A
2003GMCSierra 15004.3LV6N/A
2003GMCSierra 15004.8LV8N/A
2003GMCSierra 1500 HD6.0LV8N/A
2003GMCSierra 25006.0LV8N/A
2003GMCSierra 2500 HD6.0LV8N/A
2003GMCSierra 35006.0LV8N/A
2003GMCYukon5.3LV8N/A
2003GMCYukon6.0LV8N/A
2003GMCYukon4.8LV8N/A
2003GMCYukon XL 15005.3LV8N/A
2003GMCYukon XL 25006.0LV8N/A
2003HummerH2N/A

* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.

This part directly replaces or is cross-referenced with the following part numbers:

1358011214381P2070EC480PT2628PT5887S-1010

Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.