Dorman 902-031 Engine Coolant Water Outlet

Reliable Engine Coolant Water Outlet for Ford, Lincoln, Mazda, and Mercury

The Dorman 902-031 Engine Coolant Water Outlet is designed to provide a durable and precise fit for select Ford, Lincoln, Mazda, and Mercury vehicles. Engineered with quality materials and essential components, this water outlet ensures proper coolant flow and system integrity.

• Constructed from durable black plastic for corrosion resistance
• Includes gasket and O-rings for a secure, leak-free seal
• Features two mounting holes with 0.31-inch diameter for stable installation
• Outlet diameter measures 1.25 inches, compatible with specified cooling systems
• Housing neck angled at 30 degrees to match OEM specifications
• Package contains water outlet, gasket, and sensor for comprehensive replacement

Product Details and Specifications

The Dorman 902-031 water outlet is manufactured from high-quality plastic, providing resistance to corrosion and heat commonly found in engine cooling systems. Its black finish complements the engine bay while maintaining durability. The part includes a gasket and O-rings to ensure a tight seal, preventing coolant leaks and maintaining system pressure. With two mounting holes sized at 0.31 inches in diameter, installation aligns precisely with factory mounting points. The outlet diameter of 1.25 inches and a 30-degree housing neck angle are designed to match the original equipment specifications for a proper coolant flow path. This part does not include bolts but comes with a sensor to maintain system functionality.

Compatible Vehicles and Applications

This engine coolant water outlet is compatible with a range of Ford, Lincoln, Mazda, and Mercury models, including the Ford Escape, Fusion, Mariner, Milan, Sable, Taurus, Tribute, and Zephyr. The Dorman 902-031 is an appropriate replacement for vehicles requiring a water outlet with these specific dimensions and features, ensuring reliable performance in the cooling system.

Common Issues Addressed by This Water Outlet

• Coolant leaks caused by cracked or damaged water outlet housing
• Overheating due to improper coolant flow
• Failed seals leading to loss of coolant pressure
• Corrosion or wear in the original plastic outlet
• Sensor malfunctions related to coolant temperature monitoring

Installation Notes and Tips

Before installation, ensure the engine is cool and the cooling system is depressurized. Remove the old water outlet carefully to avoid damaging surrounding components. Clean the mounting surface thoroughly to ensure a proper seal with the included gasket and O-rings. Align the two mounting holes precisely and torque bolts to manufacturer specifications (bolts not included). Verify the sensor connection is secure to maintain accurate temperature readings. After installation, refill the cooling system and check for leaks during operation.

Quality Assurance and Warranty

Dorman parts are manufactured to meet or exceed OEM standards, providing reliable fit and function. The 902-031 Engine Coolant Water Outlet undergoes quality inspections to ensure durability and performance. This part includes a limited warranty against defects in material and workmanship, offering confidence in your replacement component.