Dorman 902-1996 Engine Coolant Thermostat Housing Assembly

Reliable Engine Coolant Thermostat Housing Assembly for Ford and Mercury

The Dorman 902-1996 Engine Coolant Thermostat Housing Assembly is designed to provide a durable and precise fit for select Ford and Mercury vehicles. Engineered from aluminum with a silver finish, this thermostat housing assembly ensures efficient coolant flow and reliable engine temperature regulation.

• Constructed from corrosion-resistant aluminum material
• Includes gasket with O-ring seal for secure installation
• Features three outlet ports and three mounting holes for proper fitment
• Compatible with Ford Explorer, Explorer Sport, Explorer Sport Trac, Mountaineer, and Ranger models
• Package contains thermostat housing, sensor, two clamps, and one hose
• Thermostat opening temperature set at 120 degrees

Durable Design and Precise Fitment Details

This Dorman thermostat housing assembly (part number 902-1996) is crafted from aluminum, providing strength and resistance to corrosion under high-temperature engine conditions. The silver color finish complements the engine bay while maintaining durability. The housing features a 1.16-inch inside diameter and a flange measuring 2.36 inches in length, 3.45 inches in width, and 3.45 inches in thickness, ensuring a secure and accurate fit. With three outlet ports and three mounting holes spaced 1.89 inches apart center-to-center, this assembly is engineered to match the original equipment specifications for Ford and Mercury vehicles.

Compatible Vehicles and Application

This thermostat housing assembly is compatible with the following vehicles:

• Ford Explorer
• Ford Explorer Sport
• Ford Explorer Sport Trac
• Mercury Mountaineer
• Ford Ranger

It is designed to replace the original thermostat housing and maintain proper engine coolant flow, helping to regulate engine temperature effectively.

Common Issues Addressed by This Thermostat Housing Assembly

• Coolant leaks caused by cracked or damaged thermostat housing
• Engine overheating due to faulty coolant flow regulation
• Corrosion and wear from prolonged exposure to engine heat and fluids
• Improper sealing leading to coolant loss and engine performance issues
• Sensor mounting failures affecting temperature readings

Installation Notes and Tips

• Ensure the engine is cool before beginning installation to avoid burns
• Use the included O-ring gasket to achieve a proper seal and prevent leaks
• Verify mounting hole alignment with the vehicle’s engine block
• Replace any worn or damaged clamps and hoses during installation
• Check thermostat opening temperature compatibility; this housing supports a 120-degree thermostat (thermostat not included)

Quality Assurance and Warranty Information

Dorman parts are manufactured to meet or exceed OEM standards for fit, form, and function. The 902-1996 thermostat housing assembly undergoes rigorous quality control to ensure durability and reliable performance. This product includes a gasket and sensor for convenience, though mounting hardware is not included. Warranty coverage details can be obtained from the product documentation or manufacturer.