HomeBelts and Cooling > Thermostat and HousingDorman 902-1999 Engine Coolant Thermostat Housing Assembly
Part #: 902-1999

Dorman 902-1999 Engine Coolant Thermostat Housing Assembly

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⚙️ 22 vehicles fit this part
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OE Direct Replacement — Bolt-on fit, no modifications needed
🚗Fitment: Ford and Mercury, Explorer, Explorer Sport Trac, and Mountaineer
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Reliable Engine Coolant Thermostat Housing Assembly for Ford and Mercury

The Dorman 902-1999 Engine Coolant Thermostat Housing Assembly is designed to provide a durable and precise fit for Ford Explorer, Explorer Sport Trac, and Mercury Mountaineer models. Crafted from aluminum with a silver finish, this thermostat housing assembly ensures efficient engine cooling system performance.

  • Constructed from corrosion-resistant aluminum material
  • Includes a high-quality O-ring gasket for a secure seal
  • Compatible with Ford Explorer, Explorer Sport Trac, and Mercury Mountaineer
  • Features three outlet ports and three mounting holes for proper fitment
  • Package contains 1 thermostat housing, 2 clamps, and 1 hose
  • Thermostat opening temperature set at 120 degrees (thermostat not included)

Durable Design and Precise Fitment Details

This Dorman thermostat housing assembly (part number 902-1999) is engineered with a 1.32-inch inside diameter and a flange measuring 2.36 inches in length, 2.79 inches in width, and 2.79 inches in thickness. The three mounting holes with a bolt hole center-to-center distance of 2.43 inches ensure a secure and accurate installation. The included O-ring gasket provides a reliable seal to prevent coolant leaks, maintaining optimal engine temperature regulation.

Compatible Vehicles and Application

This thermostat housing assembly is specifically compatible with the following vehicles:

  • Ford Explorer
  • Ford Explorer Sport Trac
  • Mercury Mountaineer

It is designed to replace the original thermostat housing in these models, supporting the engine cooling system by housing the thermostat and directing coolant flow.

Common Issues Addressed by This Thermostat Housing

  • Coolant leaks caused by cracked or damaged thermostat housing
  • Overheating due to faulty or worn housing affecting thermostat operation
  • Corrosion-related failures in the cooling system housing
  • Improper coolant flow resulting from damaged outlet ports
  • Loose or ineffective seals leading to coolant loss

Installation Notes and Tips

  • Ensure the engine is cool before beginning installation to avoid burns
  • Use the included O-ring gasket to guarantee a proper seal
  • Verify the three mounting holes align correctly with the vehicle’s mounting points
  • Replace clamps and hose as needed, included in the package for convenience
  • Thermostat is not included; inspect and replace the thermostat separately if necessary

Quality Assurance and Warranty

Dorman manufactures this thermostat housing assembly to meet or exceed OEM specifications, using durable aluminum to resist corrosion and wear. The product includes a gasket for a secure seal and is backed by Dorman’s standard warranty coverage, ensuring reliability and performance for your Ford Explorer, Explorer Sport Trac, or Mercury Mountaineer.

BrandDorman
Part Number902-1999
Bleeder HoleNo
Bolt Hole Center To Bolt Hole Center2.43
ColorSilver
Flange Length2.36
Flange Thickness2.79
Flange Width2.79
Gasket Or Seal IncludedYes
Gasket TypeO-Ring
Grade TypeRegular
Inside Diameter1.32
MaterialAluminum
Mounting Hardware IncludedNo
Mounting Hole Quantity3
Outlet Port Quantity3
Package Contents1 Thermostat Housing; 2 Clamps; 1 Hose
Thermostat IncludedNo
Thermostat Opening Temperature120 Deg

This part fits 22 vehicles. Search below:

YearMakeModelLitersCylindersPositionNotes
2010FordExplorer4.0LV6N/AMetal Housing; w/Cover
2010FordExplorer Sport Trac4.0LV6N/AMetal Housing; w/Cover
2010MercuryMountaineer4.0LV6N/AMetal Housing; w/Cover
2009FordExplorer4.0LV6N/AMetal Housing; w/Cover
2009FordExplorer Sport Trac4.0LV6N/AMetal Housing; w/Cover
2009MercuryMountaineer4.0LV6N/AMetal Housing; w/Cover
2008FordExplorer4.0LV6N/AMetal Housing; w/Cover
2008FordExplorer Sport Trac4.0LV6N/AMetal Housing; w/Cover
2008MercuryMountaineer4.0LV6N/AMetal Housing; w/Cover
2007FordExplorer4.0LV6N/AMetal Housing; w/Cover
2007FordExplorer Sport Trac4.0LV6N/AMetal Housing; w/Cover
2007MercuryMountaineer4.0LV6N/AMetal Housing; w/Cover
2006FordExplorer4.0LV6N/AMetal Housing; w/Cover
2006MercuryMountaineer4.0LV6N/AMetal Housing; w/Cover
2005FordExplorer4.0LV6N/AMetal Housing; w/Cover
2005MercuryMountaineer4.0LV6N/AMetal Housing; w/Cover
2004FordExplorer4.0LV6N/AMetal Housing; w/Cover
2004MercuryMountaineer4.0LV6N/AMetal Housing; w/Cover
2003FordExplorer4.0LV6N/AMetal Housing; w/Cover
2003MercuryMountaineer4.0LV6N/AMetal Housing; w/Cover
2002FordExplorer4.0LV6N/AMetal Housing; w/Cover
2002MercuryMountaineer4.0LV6N/AMetal Housing; w/Cover

* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.

This part directly replaces or is cross-referenced with the following part numbers:

2L2Z8592AA902-860CH2860

Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.