HomeHVAC > Temperature Controls and Related ComponentsDorman 902-220 HVAC Blend Door Repair Kit
Part #: 902-220

Dorman 902-220 HVAC Blend Door Repair Kit

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⚙️ 24 vehicles fit this part
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OE Direct Replacement — Bolt-on fit, no modifications needed
🚗Fitment: Ford and Lincoln, F-150 Heritage, Lobo, F-150, Expedition, Blackwood, Navigator, F-250, and F-250 HD
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Reliable HVAC Blend Door Repair Kit for Ford and Lincoln Vehicles

The Dorman 902-220 HVAC Blend Door Repair Kit is designed specifically for select Ford and Lincoln models, including the F-150, F-250, Expedition, Navigator, and Blackwood. This kit provides a precise replacement for damaged blend doors, restoring proper temperature control in your vehicle's HVAC system.

  • Specific fit for Ford and Lincoln models such as F-150, F-250, Expedition, Navigator, and Blackwood
  • Includes a metal and plastic blend door measuring 9.25 inches in length, 0.75 inches in width, and 0.75 inches in thickness
  • Comes with metal tape and a detailed instruction sheet for straightforward installation
  • Part number 902-220 ensures compatibility and easy identification
  • Does not include a spring, designed for direct replacement of the blend door component

Durable Blend Door Components for Accurate Temperature Control

This HVAC blend door repair kit features a combination of metal and plastic materials engineered to withstand the rigors of daily vehicle operation. The blend door dimensions—9.25 inches long, 0.75 inches wide, and 0.75 inches thick—match the original equipment specifications for a precise fit. The included metal tape aids in securing the door during installation, ensuring a stable and long-lasting repair. The instruction sheet provides clear guidance, making the replacement process accessible for professional technicians and experienced DIYers alike.

Compatible Ford and Lincoln Models for Targeted Repairs

The Dorman 902-220 blend door repair kit is compatible with a range of Ford and Lincoln vehicles, including the Ford F-150, F-150 Heritage, F-250, F-250 HD, Expedition, Lincoln Navigator, and Blackwood. This specific fitment ensures that the blend door will integrate seamlessly with the existing HVAC system, restoring proper airflow and temperature regulation.

Common HVAC Issues Addressed by This Repair Kit

  • Inconsistent cabin temperature due to faulty blend door operation
  • Unusual noises from the HVAC system when adjusting temperature settings
  • Airflow stuck in one position, preventing proper heating or cooling
  • Blend door failure causing uneven distribution of air inside the vehicle
  • Difficulty in controlling temperature settings on Ford and Lincoln models listed

Installation Notes and Tips for the Dorman 902-220 Kit

Installation requires removal of the HVAC housing to access the blend door assembly. Use the included metal tape to secure the new blend door firmly in place. Follow the instruction sheet carefully to avoid damaging surrounding components. Since this kit does not include a spring, reuse the original spring if applicable or verify the spring condition before installation. Proper alignment is critical to ensure smooth operation and prevent future issues.

Quality Assurance and Warranty Information

Dorman parts are manufactured to meet or exceed OEM standards, providing reliable performance and durability. The 902-220 HVAC blend door repair kit undergoes quality checks to ensure fit and function. While specific warranty details may vary, Dorman typically offers a limited warranty covering defects in materials and workmanship. Consult product documentation or the manufacturer for exact warranty terms.

BrandDorman
Part Number902-220
Door Length9.25
Door MaterialMetal
Door MaterialPlastic
Door Thickness0.75
Door Width0.75
Package ContentsBlend Door; Metal Tape; Instruction Sheet
Spring IncludedNo
Universal Or Specific FitSpecific

This part fits 24 vehicles. Search below:

YearMakeModelPositionNotes
2004FordF-150 HeritageN/ABlend Door Kit; Installed Through Glovebox Area
2003FordF-150N/ABlend Door Kit; Installed Through Glovebox Area
2002FordExpeditionN/ABlend Door Kit; Installed Through Glovebox Area
2002FordF-150N/ABlend Door Kit; Installed Through Glovebox Area
2002LincolnBlackwoodN/ABlend Door Kit; Installed Through Glovebox Area
2002LincolnNavigatorN/ABlend Door Kit; Installed Through Glovebox Area
2001FordExpeditionN/ABlend Door Kit; Installed Through Glovebox Area
2001FordF-150N/ABlend Door Kit; Installed Through Glovebox Area
2001LincolnNavigatorN/ABlend Door Kit; Installed Through Glovebox Area
2000FordExpeditionN/ABlend Door Kit; Installed Through Glovebox Area
2000FordF-150N/ABlend Door Kit; Installed Through Glovebox Area
2000LincolnNavigatorN/ABlend Door Kit; Installed Through Glovebox Area
1999FordExpeditionN/ABlend Door Kit; Installed Through Glovebox Area
1999FordF-150N/ABlend Door Kit; Installed Through Glovebox Area
1999FordF-250N/ABlend Door Kit; Installed Through Glovebox Area
1999LincolnNavigatorN/ABlend Door Kit; Installed Through Glovebox Area
1998FordExpeditionN/ABlend Door Kit; Installed Through Glovebox Area
1998FordF-150N/ABlend Door Kit; Installed Through Glovebox Area
1998FordF-250N/ABlend Door Kit; Installed Through Glovebox Area
1998LincolnNavigatorN/ABlend Door Kit; Installed Through Glovebox Area
1997FordExpeditionN/ABlend Door Kit; Installed Through Glovebox Area
1997FordF-150N/ABlend Door Kit; Installed Through Glovebox Area
1997FordF-250N/ABlend Door Kit; Installed Through Glovebox Area
1997FordF-250 HDN/ABlend Door Kit; Installed Through Glovebox Area

* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.

This part directly replaces or is cross-referenced with the following part numbers:

1L7Z19B555DASK902220

Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.