OE Quality
60-Day Returns

Dorman 902-225 HVAC Blend Door
Overview of Dorman HVAC Blend Door for Ford Trucks
The Dorman 902-225 HVAC blend door is designed specifically for Ford Excursion, F-250 Super Duty, and F-350 Super Duty models. This electric-operated blend door ensures precise temperature control within your vehicle's HVAC system by regulating airflow through the plenum box.
- Material: Durable plastic construction
- Operation: Electric, no cable or vacuum required
- Mounting location: Plenum box installation
- Package includes: One HVAC blend door
- Compatible with Ford Excursion, F-250 Super Duty, and F-350 Super Duty
Detailed Product Description
The Dorman 902-225 blend door is an essential HVAC component that controls the mixing of hot and cold air inside the heating and cooling system of select Ford trucks. Made from sturdy plastic, this part is designed for electric operation, eliminating the need for cable or vacuum actuation. It mounts directly to the plenum box, ensuring a secure fit and reliable performance. This blend door is engineered to meet the specific requirements of Ford Excursion, F-250 Super Duty, and F-350 Super Duty models, providing consistent temperature regulation and improved cabin comfort.
Common Applications and Issues Resolved
- Restores proper temperature control in HVAC systems
- Eliminates inconsistent airflow or temperature fluctuations
- Replaces broken or warped blend doors causing HVAC malfunctions
- Fixes issues with electric blend door operation in Ford Super Duty trucks
- Addresses HVAC system noises related to faulty blend doors
Installation Notes and Tips
Installation of the Dorman 902-225 blend door requires access to the HVAC plenum box, typically located behind the dashboard. It is recommended to disconnect the vehicle battery before beginning work to prevent electrical issues. Ensure the electric actuator connections are secure and test the blend door operation before reassembling the dashboard. Professional installation is advised for those unfamiliar with HVAC system components in Ford trucks.
Quality Assurance and Warranty
Dorman parts are manufactured to meet or exceed OEM specifications for fit and function. The 902-225 blend door undergoes quality checks to ensure durability and reliable operation in Ford Excursion, F-250 Super Duty, and F-350 Super Duty vehicles. Warranty coverage details can be obtained from the product documentation or Dorman directly.
| Brand | Dorman |
| Part Number | 902-225 |
| Cable Operated | No |
| Material | Plastic |
| Mounting | Plenum Box |
| Operation | Electric |
| Package Contents | Door |
| Vacuum Operated | No |
This part fits 18 vehicles. Search below:
| Year | Make | Model | Position | Notes |
|---|---|---|---|---|
| 2005 | Ford | Excursion | N/A | Installed Through Glovebox Area; Manual Temperature Control |
| 2004 | Ford | Excursion | N/A | Installed Through Glovebox Area; Manual Temperature Control |
| 2004 | Ford | F-250 Super Duty | N/A | |
| 2004 | Ford | F-350 Super Duty | N/A | |
| 2003 | Ford | Excursion | N/A | Installed Through Glovebox Area; Manual Temperature Control |
| 2003 | Ford | F-250 Super Duty | N/A | |
| 2003 | Ford | F-350 Super Duty | N/A | |
| 2002 | Ford | Excursion | N/A | Installed Through Glovebox Area; Manual Temperature Control |
| 2002 | Ford | F-250 Super Duty | N/A | |
| 2002 | Ford | F-350 Super Duty | N/A | |
| 2001 | Ford | Excursion | N/A | Installed Through Glovebox Area; Manual Temperature Control |
| 2001 | Ford | F-250 Super Duty | N/A | |
| 2001 | Ford | F-350 Super Duty | N/A | |
| 2000 | Ford | Excursion | N/A | Installed Through Glovebox Area; Manual Temperature Control |
| 2000 | Ford | F-250 Super Duty | N/A | |
| 2000 | Ford | F-350 Super Duty | N/A | |
| 1999 | Ford | F-250 Super Duty | N/A | |
| 1999 | Ford | F-350 Super Duty | N/A |
* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.
This part directly replaces or is cross-referenced with the following part numbers:
Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.