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Dorman 902-5096 Engine Coolant Thermostat Housing
Reliable Engine Coolant Thermostat Housing for Suzuki Sidekick and X-90
The Dorman 902-5096 engine coolant thermostat housing is designed to provide a durable and precise fit for Suzuki Sidekick and X-90 models. Crafted from metal with a natural finish, this thermostat housing ensures efficient coolant flow and engine temperature regulation.
Key Features of Dorman 902-5096 Thermostat Housing
- Constructed from sturdy metal material for long-lasting durability
- Natural color finish matching OEM appearance
- Includes gasket for a secure, leak-free seal
- Two mounting holes with 0.313-inch diameter for proper installation
- 1-inch outlet port diameter compatible with factory cooling systems
- 180-degree housing neck angle for correct coolant routing
- Does not include thermostat or bolts, designed for use with existing components
Detailed Product Description
The Dorman 902-5096 engine coolant thermostat housing is engineered specifically for Suzuki Sidekick and X-90 vehicles, ensuring compatibility and reliable performance. Made from metal, this housing withstands high temperatures and pressure within the cooling system. The included gasket helps prevent coolant leaks, maintaining system integrity. With two mounting holes sized at 0.313 inches and a 1-inch outlet port diameter, this housing fits securely and aligns with the vehicle’s cooling pathways. The 180-degree housing neck angle facilitates proper coolant flow direction, essential for maintaining optimal engine temperature.
Common Applications and Problem Resolution
- Replacement for cracked or damaged thermostat housing causing coolant leaks
- Fixes overheating issues related to faulty housing seals
- Restores proper coolant flow in Suzuki Sidekick and X-90 cooling systems
- Addresses coolant contamination from housing corrosion or wear
- Supports maintenance of engine temperature regulation for improved performance
Installation Notes and Tips
When installing the Dorman 902-5096 thermostat housing, ensure the gasket is properly seated to prevent leaks. Use the existing bolts from the vehicle as this product does not include mounting hardware. Verify the 180-degree neck angle aligns with the coolant hoses for correct installation. It is recommended to inspect the thermostat separately, as it is not included with this housing.
Quality Assurance and Warranty
Dorman parts are manufactured to meet or exceed OEM specifications for fit and function. The 902-5096 thermostat housing undergoes rigorous quality control to ensure durability and performance in Suzuki Sidekick and X-90 vehicles. Please refer to Dorman’s warranty policy for coverage details.
| Brand | Dorman |
| Part Number | 902-5096 |
| Material | Metal |
| Color | Natural |
| Outlet Port Diameter | 1 |
| Gasket Or Seal Included | Yes |
| Mounting Hole Quantity | 2 |
| Mounting Hole Diameter | 0.313 |
| Air Vent (Bleeder Valve) | No |
| Bolts Included | No |
| Housing Neck Angle (┬░) | 180 |
| O Rings Included | Not required |
| Package Contents | Thermostat housing with gasket |
| Thermostat Included | No |
This part fits 6 vehicles. Search below:
| Year | Make | Model | Liters | Cylinders | Position | Notes |
|---|---|---|---|---|---|---|
| 1998 | Suzuki | Sidekick | 1.6L | L4 | N/A | Engine coolant thermostat housing for cooling system. |
| 1998 | Suzuki | X-90 | 1.6L | L4 | N/A | Engine coolant thermostat housing for cooling system. |
| 1997 | Suzuki | Sidekick | 1.6L | L4 | N/A | Engine coolant thermostat housing for cooling system. |
| 1997 | Suzuki | X-90 | 1.6L | L4 | N/A | Engine coolant thermostat housing for cooling system. |
| 1996 | Suzuki | Sidekick | 1.6L | L4 | N/A | Engine coolant thermostat housing for cooling system. |
| 1996 | Suzuki | X-90 | 1.6L | L4 | N/A | Engine coolant thermostat housing for cooling system. |
* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.
This part directly replaces or is cross-referenced with the following part numbers:
Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.