Dorman 902-5096 Engine Coolant Thermostat Housing

Brand Dorman 902-5096
Material Metal
Color Natural
Outlet Port Diameter 1
Gasket Or Seal Included Yes
Mounting Hole Quantity 2
Mounting Hole Diameter 0.313
Air Vent (Bleeder Valve) No
Bolts Included No
Housing Neck Angle (┬░) 180
O Rings Included Not required
Package Contents Thermostat housing with gasket
Thermostat Included No
Fits Suzuki · 6 vehicles

OE-style replacement. Engineered to match stock fit and durability.

Metal construction. Built to handle extreme temperature changes for longer service life.

Gasket included. Comes with the thermostat housing and seal for a complete repair.

Cross-references Four Seasons 85316, Motorad CH6096 and Valeo 815623 for the same application. See all 4.

$27.08Free shipping
In stock · usually ships same day before 1pm CST
Step 1 — Confirm fitment
Free return shipping if it doesn't fit when you check fitment here first.
Select your vehicle to confirm fitment
Verify this part fits before purchasing — free returns if it doesn't
Step 2 — Quantity
Order total $27.08
Free shipping to the continental U.S.
Free returns within 60 days if it doesn't fit when fitment is verified.

Dorman 902-5096 Thermostat Housing

Dorman 902-5096 is a replacement engine coolant thermostat housing built for specified Suzuki cooling system applications. It is made from metal with a natural finish and includes a gasket for a direct-fit service replacement on select 1996-1998 Suzuki Sidekick and Suzuki X-90 models.

Key Features

  • Metal thermostat housing for cooling system service
  • Natural finish
  • Outlet port diameter: 1 in.
  • Gasket included
  • Two mounting holes with 0.313 in. diameter
  • 180-degree housing neck angle
  • No air vent (bleeder valve)
  • Thermostat not included

Detailed Description

This Dorman thermostat housing is engineered to match the fit and durability of the original housing on the specified vehicles. The metal construction is selected to handle repeated temperature swings in the engine cooling system, helping maintain a secure seal at the thermostat location. For buyers searching for a thermostat housing for 1996-1998 Suzuki Sidekick or a thermostat housing for 1996-1998 Suzuki X-90, part number 902-5096 provides a direct replacement option. This part cross-references Motorad CH6096 for the same application.

What It Helps Fix

  • Coolant leaks at the thermostat housing
  • Cracked or warped original housing
  • Corrosion at the coolant outlet connection
  • Improper sealing at the thermostat mounting surface
  • Cooling system service issues on the engine coolant thermostat housing

Installation Notes

Verify the outlet port diameter, mounting hole layout, and housing neck angle before installation. Clean the mating surfaces thoroughly and inspect the gasket seat for debris or old seal material. This thermostat housing includes a gasket, and the thermostat is not included. Confirm vehicle application by year, make, and model before ordering Dorman 902-5096.

Quality Assurance

Dorman designs this replacement housing to match stock fit and durability for the listed Suzuki applications. The metal construction is intended to withstand extreme temperature changes in the cooling system for dependable service on compatible Sidekick and X-90 models.

This part fits 6 vehicles
Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.
YearMakeModelLitersCylindersPositionNotes
1998SuzukiSidekick1.6LL4N/AEngine coolant thermostat housing for cooling system.
1998SuzukiX-901.6LL4N/AEngine coolant thermostat housing for cooling system.
1997SuzukiSidekick1.6LL4N/AEngine coolant thermostat housing for cooling system.
1997SuzukiX-901.6LL4N/AEngine coolant thermostat housing for cooling system.
1996SuzukiSidekick1.6LL4N/AEngine coolant thermostat housing for cooling system.
1996SuzukiX-901.6LL4N/AEngine coolant thermostat housing for cooling system.
Directly replaces or cross-references 4 part numbers
Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.
Four Seasons — 85316Motorad — CH6096Valeo — 8156231756158B00