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Dorman 902-5096 Engine Coolant Thermostat Housing
| Brand | Dorman 902-5096 |
|---|---|
| Material | Metal |
| Color | Natural |
| Outlet Port Diameter | 1 |
| Gasket Or Seal Included | Yes |
| Mounting Hole Quantity | 2 |
| Mounting Hole Diameter | 0.313 |
| Air Vent (Bleeder Valve) | No |
| Bolts Included | No |
| Housing Neck Angle (┬░) | 180 |
| O Rings Included | Not required |
| Package Contents | Thermostat housing with gasket |
| Thermostat Included | No |
| Fits | Suzuki · 6 vehicles |
OE-style replacement. Engineered to match stock fit and durability.
Metal construction. Built to handle extreme temperature changes for longer service life.
Gasket included. Comes with the thermostat housing and seal for a complete repair.
Cross-references Four Seasons 85316, Motorad CH6096 and Valeo 815623 for the same application. See all 4.
Dorman 902-5096 Thermostat Housing
Dorman 902-5096 is a replacement engine coolant thermostat housing built for specified Suzuki cooling system applications. It is made from metal with a natural finish and includes a gasket for a direct-fit service replacement on select 1996-1998 Suzuki Sidekick and Suzuki X-90 models.
Key Features
- Metal thermostat housing for cooling system service
- Natural finish
- Outlet port diameter: 1 in.
- Gasket included
- Two mounting holes with 0.313 in. diameter
- 180-degree housing neck angle
- No air vent (bleeder valve)
- Thermostat not included
Detailed Description
This Dorman thermostat housing is engineered to match the fit and durability of the original housing on the specified vehicles. The metal construction is selected to handle repeated temperature swings in the engine cooling system, helping maintain a secure seal at the thermostat location. For buyers searching for a thermostat housing for 1996-1998 Suzuki Sidekick or a thermostat housing for 1996-1998 Suzuki X-90, part number 902-5096 provides a direct replacement option. This part cross-references Motorad CH6096 for the same application.
What It Helps Fix
- Coolant leaks at the thermostat housing
- Cracked or warped original housing
- Corrosion at the coolant outlet connection
- Improper sealing at the thermostat mounting surface
- Cooling system service issues on the engine coolant thermostat housing
Installation Notes
Verify the outlet port diameter, mounting hole layout, and housing neck angle before installation. Clean the mating surfaces thoroughly and inspect the gasket seat for debris or old seal material. This thermostat housing includes a gasket, and the thermostat is not included. Confirm vehicle application by year, make, and model before ordering Dorman 902-5096.
Quality Assurance
Dorman designs this replacement housing to match stock fit and durability for the listed Suzuki applications. The metal construction is intended to withstand extreme temperature changes in the cooling system for dependable service on compatible Sidekick and X-90 models.
| Year | Make | Model | Liters | Cylinders | Position | Notes |
|---|---|---|---|---|---|---|
| 1998 | Suzuki | Sidekick | 1.6L | L4 | N/A | Engine coolant thermostat housing for cooling system. |
| 1998 | Suzuki | X-90 | 1.6L | L4 | N/A | Engine coolant thermostat housing for cooling system. |
| 1997 | Suzuki | Sidekick | 1.6L | L4 | N/A | Engine coolant thermostat housing for cooling system. |
| 1997 | Suzuki | X-90 | 1.6L | L4 | N/A | Engine coolant thermostat housing for cooling system. |
| 1996 | Suzuki | Sidekick | 1.6L | L4 | N/A | Engine coolant thermostat housing for cooling system. |
| 1996 | Suzuki | X-90 | 1.6L | L4 | N/A | Engine coolant thermostat housing for cooling system. |
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