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Dorman 902-869 Engine Coolant Water Outlet
Overview of Dorman Engine Coolant Water Outlet 902-869
The Dorman 902-869 engine coolant water outlet is designed specifically for Volkswagen Passat models, providing a reliable solution for your vehicle's cooling system. Made from durable black plastic, this water outlet includes essential components to ensure a proper seal and fit.
- Material: High-quality black plastic for corrosion resistance
- Includes gasket and O-rings for secure sealing
- Two mounting holes with 0.275-inch diameter for precise installation
- 90-degree housing neck angle for optimal coolant flow
- Outlet diameter of 1.513 inches compatible with OEM specifications
- Package contains water outlet and gasket; bolts not included
Detailed Product Description
The Dorman 902-869 engine coolant water outlet is engineered to meet the exact specifications required for Volkswagen Passat vehicles. Constructed from durable plastic, it resists corrosion and wear from constant exposure to engine coolant. The included gasket and O-rings ensure a tight, leak-free seal between the outlet and engine block. Featuring two mounting holes with a diameter of 0.275 inches, this water outlet allows for secure attachment without modification. The 90-degree housing neck angle facilitates proper coolant routing, maintaining efficient engine temperature regulation. With an outlet diameter of 1.513 inches, this part aligns with factory dimensions to maintain system integrity.
Common Applications and Issues Addressed
- Replacement of cracked or leaking water outlet housing
- Resolving coolant leaks around the thermostat housing area
- Addressing overheating issues caused by coolant flow restrictions
- Fixing damaged or worn mounting points on the water outlet
- Preventing coolant contamination due to failed seals
Installation Notes and Tips
- Ensure engine is cool before beginning installation to avoid burns
- Use the included gasket and O-rings to prevent leaks
- Do not reuse old bolts; new bolts are recommended though not included
- Torque mounting bolts to manufacturer specifications to avoid damage
- Inspect surrounding hoses and thermostat for wear during replacement
Quality Assurance and Warranty
Dorman parts are manufactured to meet or exceed OEM standards for fit, form, and function. The 902-869 engine coolant water outlet undergoes rigorous quality control to ensure durability and performance. This part comes with a limited warranty against defects in material and workmanship, providing confidence in your replacement component.
| Brand | Dorman |
| Part Number | 902-869 |
| Air Vent (Bleeder Valve) | No |
| Bolts Included | No |
| Color | Black |
| Gasket Or Seal Included | Yes |
| Housing Neck Angle (┬░) | 90 |
| Material | Plastic |
| Mounting Hole Diameter | 0.275 |
| Mounting Hole Quantity | 2 |
| O Rings Included | Yes |
| Outlet Diameter (in) | 1.513 |
| Package Contents | Water Outlet; Gasket |
This part fits 5 vehicles. Search below:
| Year | Make | Model | Liters | Cylinders | Position | Notes |
|---|---|---|---|---|---|---|
| 2005 | Volkswagen | Passat | 1.8L | L4 | N/A | Outlet |
| 2004 | Volkswagen | Passat | 1.8L | L4 | N/A | Outlet |
| 2003 | Volkswagen | Passat | 1.8L | L4 | N/A | Outlet |
| 2002 | Volkswagen | Passat | 1.8L | L4 | N/A | Outlet |
| 2001 | Volkswagen | Passat | 1.8L | L4 | N/A | Outlet |
* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.
This part directly replaces or is cross-referenced with the following part numbers:
Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.