HomeAir and Fuel Delivery > Turbocharger, Supercharger and Ram AirDorman 904-097 Turbocharger Intercooler Hose - Turbocharger To Intercooler (Hot Side)
Part #: 904-097

Dorman 904-097 Turbocharger Intercooler Hose - Turbocharger To Intercooler (Hot Side)

Turbocharger To Intercooler (Hot Side)
⚙️ 8 vehicles fit this part
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OE Direct Replacement — Bolt-on fit, no modifications needed
🚗Fitment: Dodge and Freightliner, Sprinter 2500 and Sprinter 3500
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Reliable Intercooler Hose for Dodge Sprinter 2500 and 3500

The Dorman 904-097 intercooler hose is designed specifically for Dodge Sprinter 2500 and Sprinter 3500 models. Constructed from durable rubber, this hose ensures efficient airflow between the turbocharger and intercooler, maintaining optimal engine performance.

  • Made from high-quality rubber for flexibility and durability
  • Inlet fitting type: Couple for secure connection
  • Outlet fitting type: Clamp for reliable sealing
  • Includes one intercooler hose per package
  • Compatible with Dodge Sprinter 2500 and Sprinter 3500

Durable Rubber Construction and Secure Fittings

The Dorman 904-097 intercooler hose features a robust rubber material that withstands high temperatures and pressure fluctuations common in turbocharged engines. The inlet fitting uses a couple design, providing a tight and stable connection to the turbocharger outlet. The outlet fitting employs a clamp type, ensuring a secure seal to the intercooler inlet and preventing air leaks. This combination of fittings supports consistent boost pressure and engine efficiency in Dodge Sprinter 2500 and 3500 vehicles.

Purpose and Common Applications

This intercooler hose is essential for maintaining proper airflow in turbocharged Dodge Sprinter vans. It addresses several common issues including:

  • Air leaks causing reduced turbo boost pressure
  • Cracks or wear in old or damaged intercooler hoses
  • Loss of engine power due to inefficient air delivery
  • Overheating caused by compromised intercooler connections
  • Preventing contamination from dirt and debris entering the intake system

Installation Notes and Tips

When installing the Dorman 904-097 intercooler hose, ensure all clamps and fittings are properly tightened to avoid air leaks. Inspect surrounding components for wear or damage during replacement. It is recommended to replace any worn clamps or connectors to maintain a secure fit. This hose is designed for direct replacement on Dodge Sprinter 2500 and Sprinter 3500 models, simplifying installation.

Quality Assurance and Warranty

Dorman parts are manufactured to meet or exceed OEM specifications, providing reliable performance and durability. The 904-097 intercooler hose undergoes rigorous quality control to ensure fitment and material integrity. While specific warranty details may vary, Dorman typically offers limited warranties covering defects in material and workmanship for their replacement parts.

BrandDorman
Part Number904-097
Inlet Fitting TypeCouple
MaterialRubber
Outlet Fitting TypeClamp
Package Contents1 Intercooler Hose

This part fits 8 vehicles. Search below:

YearMakeModelLitersCylindersPositionNotes
2006DodgeSprinter 25002.7LL5Turbocharger To Intercooler (Hot Side)
2006DodgeSprinter 35002.7LL5Turbocharger To Intercooler (Hot Side)
2005DodgeSprinter 25002.7LL5Turbocharger To Intercooler (Hot Side)
2005DodgeSprinter 35002.7LL5Turbocharger To Intercooler (Hot Side)
2004DodgeSprinter 25002.7LL5Turbocharger To Intercooler (Hot Side)
2004DodgeSprinter 35002.7LL5Turbocharger To Intercooler (Hot Side)
2003DodgeSprinter 25002.7LL5Turbocharger To Intercooler (Hot Side)
2003DodgeSprinter 35002.7LL5Turbocharger To Intercooler (Hot Side)

* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.

This part directly replaces or is cross-referenced with the following part numbers:

5120147AA

Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.