Dorman 904-100 Engine Air Intake Heater Relay

Brand Dorman 904-100
Amperage Rating 100
Cover Material Plastic
Heatsink Protected No
Height 1.6
Length 1.1
Mounting Bracket Included No
Mounting Type Plug In
Package Contents 1 Glow Plug Relay
Terminal Gender Male
Terminal Quantity 4
Terminal Type Blade
Width 1.1
Fits Chevrolet and GMC · 16 vehicles

OE direct replacement. Matches the fit and function of the original relay.

Plug-in design. Blade terminals make installation straightforward.

Durability-focused construction. Built for reliable performance in demanding use.

Cross-references Standard Ignition RY-1666, 97371492 and R7169 for the same application. See all 3.

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Dorman 904-100 Glow Plug Relay Overview

The Dorman 904-100 is an engine air intake heater relay for diesel applications, built to match the original relay’s fit and function on specified vehicles. It uses a 4-terminal, blade-style, male connection layout with a plug-in mount and a 100-amp rating for direct replacement service.

Compatible with 2001-2004 Chevrolet Silverado 2500 HD, 2001-2004 Chevrolet Silverado 3500, 2001-2004 GMC Sierra 2500 HD, and 2001-2004 GMC Sierra 3500, this relay is a practical OE-style replacement for diesel glow plug control needs.

Key Features

  • Direct replacement glow plug relay for specified diesel applications
  • Part number 904-100 for easy identification and ordering
  • 4-terminal blade design with male terminals
  • Plug-in mounting style for straightforward electrical connection
  • 100-amp amperage rating
  • Plastic cover construction
  • Compact size for underhood relay placement

Detailed Description

Dorman 904-100 is engineered to replicate the original relay’s fit and function on supported Chevrolet Silverado and GMC Sierra diesel trucks. The relay’s blade terminals, plug-in mounting style, and 100-amp rating align with the electrical demands of glow plug control systems, helping maintain proper heater relay operation during cold starts. If you are replacing a worn or failed glow plug relay on a 2001-2004 Chevrolet Silverado 2500 HD, Silverado 3500, Sierra 2500 HD, or Sierra 3500, this part number 904-100 provides a direct-fit service solution.

This part cross-references Standard Ignition RY-1666 for the same application.

What It Helps Address

  • Hard starting in cold weather on diesel trucks
  • Intermittent or inoperative glow plug relay operation
  • Delayed intake heater activation during startup
  • Electrical relay failure caused by age or heat cycling
  • Restoring proper glow plug circuit control on supported vehicles

Installation Notes and Tips

Verify connector style, terminal count, and amperage rating before installation. This relay uses a plug-in mount and male blade terminals, so the vehicle connector should match the original configuration. Confirm fitment by year, make, and model before replacing the existing relay with Dorman 904-100.

Quality Assurance

Dorman designs this diesel glow plug relay to match original equipment fit and function and to provide durable, reliable performance in specified applications. It is a direct replacement option for 2001-2004 Chevrolet Silverado 2500 HD, Silverado 3500, GMC Sierra 2500 HD, and Sierra 3500 diesel trucks.

This part fits 16 vehicles
Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.
YearMakeModelLitersCylindersFuel TypePositionNotes
2004ChevroletSilverado 2500 HD6.6LV8DIESELN/A
2004ChevroletSilverado 35006.6LV8DIESELN/A
2004GMCSierra 2500 HD6.6LV8DIESELN/A
2004GMCSierra 35006.6LV8DIESELN/A
2003ChevroletSilverado 2500 HD6.6LV8DIESELN/A
2003ChevroletSilverado 35006.6LV8DIESELN/A
2003GMCSierra 2500 HD6.6LV8DIESELN/A
2003GMCSierra 35006.6LV8DIESELN/A
2002ChevroletSilverado 2500 HD6.6LV8DIESELN/A
2002ChevroletSilverado 35006.6LV8DIESELN/A
2002GMCSierra 2500 HD6.6LV8DIESELN/A
2002GMCSierra 35006.6LV8DIESELN/A
2001ChevroletSilverado 2500 HD6.6LV8DIESELN/A
2001ChevroletSilverado 35006.6LV8DIESELN/A
2001GMCSierra 2500 HD6.6LV8DIESELN/A
2001GMCSierra 35006.6LV8DIESELN/A
Directly replaces or cross-references 3 part numbers
Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.
Standard Ignition — RY-166697371492R7169