HomeAir and Fuel Delivery > Service KitsDorman 904-206 Fuel Injector O-Ring Kit
Part #: 904-206

Dorman 904-206 Fuel Injector O-Ring Kit

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35 vehicles fit this part
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OE Direct Replacement — Bolt-on fit, no modifications needed
Fitment: Ford, E-350 Club Wagon, Excursion, F-250 Super Duty, F-350 Super Duty, E-350 Econoline Club Wagon, E-350 Econoline, F-250 HD, F-350, and F-250
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Fuel Injector O-Ring Kit for Ford Applications

Dorman 904-206 is a fuel injector O-ring kit built for full injector seal replacement on the specified engine. It uses Viton material to handle exposure to fuel, oil, and elevated temperatures, making it a practical choice for Ford E-350 Econoline Club Wagon, Ford Excursion, and Ford Super Duty fuel system service.

  • Viton O-rings for resistance to fuel, oil, and heat
  • Round-profile seals in multiple sizes for injector service
  • Includes O-rings, snap-rings, and washers as listed in the package contents
  • Direct service kit for specified Ford engine applications
  • Dorman 904-206 for injector seal replacement and fuel system maintenance

Detailed Product Overview

This Dorman fuel injector O-ring kit is engineered to replace the sealing components required for a complete injector reseal on the specified engine. The Viton construction helps maintain seal integrity in demanding fuel system environments, while the assortment of diameters and thicknesses supports the injector and related sealing points used in the application. If you are servicing a Ford E-350 Econoline Club Wagon, Ford Excursion, or Ford F-250 Super Duty, Dorman 904-206 provides the correct sealing components for the listed engine coverage.

This part cross-references MAHLE GS33440 for the same application.

What This Kit Helps Address

  • Fuel seepage around injector seals
  • Hard starting caused by leaking injector O-rings
  • Fuel odor from deteriorated injector seals
  • Oil or fuel contamination at injector sealing points
  • Maintenance needs during injector service on Ford E-350 Econoline Club Wagon, Ford Excursion, and Ford F-250 Super Duty

Installation Notes and Tips

Clean the injector and sealing surfaces thoroughly before installation. Inspect the injector bores and related hardware for wear or damage, and replace any compromised sealing surfaces before reassembly. Confirm the seal sizes and orientation match the application before installing Dorman 904-206, and lubricate the O-rings with clean engine oil or approved assembly lubricant during installation to reduce the chance of pinching or tearing.

Quality Assurance

Dorman manufactures service parts for OE-style repair applications, and this kit is made from durable materials selected to withstand fuel, oil, and high-temperature exposure in engine service.

Compatible Vehicles

  • Fits 2003 Ford E-350 Club Wagon, N/A
  • Fits 2000-2003 Ford Excursion, N/A
  • Fits 1999-2003 Ford F-250 Super Duty, N/A
  • Fits 1999-2003 Ford F-350 Super Duty, N/A
  • Fits 1995-2002 Ford E-350 Econoline Club Wagon, N/A
  • Fits 1995-1998 Ford E-350 Econoline, N/A
  • Fits 1997 Ford F-250 HD, N/A
  • Fits 1994-1997 Ford F-350, N/A
  • Fits 1994-1996 Ford F-250, N/A
BrandDorman
Part Number904-206
ColorBlack
ColorCopper
ColorOrange
ColorPurple
Inside Diameter35 mm; 34.25 mm; 31.5 mm; 23.5 mm; 35.8 mm; 7.2 mm
MaterialViton
Outside Diameter39.8 mm; 39 mm; 37.7 mm; 30.2 mm; 40.3 mm; 14.36 mm
Package Contents8 O-Rings; 2 Snap-rings; 2 Washers
Rim ShapeRound
Thickness3 mm; 2 mm; 5 mm; 3.5 mm; 1 mm; 1.5 mm

This part fits 35 vehicles. Search below:

YearMakeModelLitersCylindersPositionNotes
2003FordE-350 Club Wagon7.3LV8N/AServices 2 Injectors
2003FordExcursion7.3LV8N/AServices 2 Injectors
2003FordF-250 Super Duty7.3LV8N/AServices 2 Injectors
2003FordF-350 Super Duty7.3LV8N/AServices 2 Injectors
2002FordE-350 Econoline Club Wagon7.3LV8N/AServices 2 Injectors
2002FordExcursion7.3LV8N/AServices 2 Injectors
2002FordF-250 Super Duty7.3LV8N/AServices 2 Injectors
2002FordF-350 Super Duty7.3LV8N/AServices 2 Injectors
2001FordE-350 Econoline Club Wagon7.3LV8N/AServices 2 Injectors
2001FordExcursion7.3LV8N/AServices 2 Injectors
2001FordF-250 Super Duty7.3LV8N/AServices 2 Injectors
2001FordF-350 Super Duty7.3LV8N/AServices 2 Injectors
2000FordE-350 Econoline Club Wagon7.3LV8N/AServices 2 Injectors
2000FordExcursion7.3LV8N/AServices 2 Injectors
2000FordF-250 Super Duty7.3LV8N/AServices 2 Injectors
2000FordF-350 Super Duty7.3LV8N/AServices 2 Injectors
1999FordE-350 Econoline Club Wagon7.3LV8N/AServices 2 Injectors
1999FordF-250 Super Duty7.3LV8N/AServices 2 Injectors
1999FordF-350 Super Duty7.3LV8N/AServices 2 Injectors
1998FordE-350 Econoline7.3LV8N/AServices 2 Injectors
1998FordE-350 Econoline Club Wagon7.3LV8N/AServices 2 Injectors
1997FordE-350 Econoline7.3LV8N/AServices 2 Injectors
1997FordE-350 Econoline Club Wagon7.3LV8N/AServices 2 Injectors
1997FordF-250 HD7.3LV8N/AServices 2 Injectors
1997FordF-3507.3LV8N/AServices 2 Injectors
1996FordE-350 Econoline7.3LV8N/AServices 2 Injectors
1996FordE-350 Econoline Club Wagon7.3LV8N/AServices 2 Injectors
1996FordF-2507.3LV8N/AServices 2 Injectors
1996FordF-3507.3LV8N/AServices 2 Injectors
1995FordE-350 Econoline7.3LV8N/AServices 2 Injectors
1995FordE-350 Econoline Club Wagon7.3LV8N/AServices 2 Injectors
1995FordF-2507.3LV8N/AServices 2 Injectors
1995FordF-3507.3LV8N/AServices 2 Injectors
1994FordF-2507.3LV8N/AServices 2 Injectors
1994FordF-3507.3LV8N/AServices 2 Injectors

* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.

This part directly replaces or is cross-referenced with the following part numbers:

1833564C9127501CM-510GS33440SK141SK55XC3A9229AB

Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.