Dorman 904-218 EGR Cooler

Dorman 904-218 EGR Cooler for Ford Super Duty

Dorman 904-218 is a specific-fit exhaust gas recirculation (EGR) cooler built for select Ford diesel applications. It is engineered to match the original cooler’s fit and function, with stainless steel construction, a flanged design, and CARB certification for regulated emissions applications.

Key Features

• Specific-fit EGR cooler for select Ford E-350 Super Duty, F-250 Super Duty, F-350 Super Duty, Excursion, and E-350 Club Wagon applications
• Stainless steel construction with a natural finish
• Flanged design with integrated gasket/seal included
• CARB certified for emissions-related replacement use
• Overall dimensions: 9.25 in. length, 4 in. width, 3.5 in. height
• Outlet inside diameter: 1.125 in.; end 1 inside port diameter: 1.25 in.
• Package contents include the EGR cooler and EGR cooler gasket kit

Detailed Description

This Dorman EGR cooler is built for direct replacement on specific Ford Super Duty and Excursion diesel applications, including 2004-2010 Ford E-350 Super Duty, 2005-2007 Ford F-250 Super Duty, 2005-2007 Ford F-350 Super Duty, 2004-2005 Ford E-350 Club Wagon, and 2004-2005 Ford Excursion. It is also listed for 2004 Ford F-250 Super Duty and F-350 Super Duty models built from 9/22/03, with finned core and cooler kit configurations. The stainless steel body and OEM-style dimensions support proper routing and mounting, while the included gasket kit helps complete the replacement. Part number 904-218 is also referenced by 4E-2001 for the same application.

Common Repair Uses

• Replacing a leaking or cracked EGR cooler
• Addressing exhaust gas recirculation flow issues caused by internal cooler damage
• Restoring emissions-system performance on Ford E-350 Super Duty, F-250 Super Duty, and F-350 Super Duty diesel models
• Correcting coolant loss related to EGR cooler failure
• Repairing overheating or restricted flow conditions in the EGR cooling circuit

Installation Notes and Tips

Verify engine configuration, build date, and cooler style before ordering, especially on 2004 Ford Excursion and 2004 Ford Super Duty applications with the 9/22/03 cutoff. Confirm the vehicle uses the finned core/cooler kit configuration listed in the fitment data. Inspect mating surfaces, flush the cooling circuit as needed, and replace worn seals during installation. Dorman 904-218 is a direct-fit replacement for the listed Ford applications, including Ford E-350 Super Duty and Ford F-250 Super Duty models.

Quality Assurance

This EGR cooler has been tested and benchmarked against OEM specifications to verify fit and function on the listed vehicles. Its CARB certification supports emissions-related replacement requirements where applicable.