HomeEmission Control > EGR and Related ComponentsDorman 904-218 EGR Cooler
Part #: 904-218

Dorman 904-218 EGR Cooler

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⚙️ 19 vehicles fit this part
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OE Direct Replacement — Bolt-on fit, no modifications needed
🚗Fitment: Ford, E-350 Super Duty, F-250 Super Duty, F-350 Super Duty, E-350 Club Wagon, and Excursion
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Durable Stainless Steel EGR Cooler for Ford Super Duty Vehicles

The Dorman 904-218 Exhaust Gas Recirculation (EGR) Cooler is engineered specifically for select Ford models, including the E-350 Club Wagon, E-350 Super Duty, Excursion, F-250 Super Duty, and F-350 Super Duty. Designed to meet California Air Resources Board (CARB) standards, this EGR cooler helps maintain optimal engine performance and emissions control.

  • Constructed from corrosion-resistant stainless steel for long-lasting durability
  • Natural color finish with flanged design for secure installation
  • Includes EGR cooler gasket kit for a complete replacement solution
  • Specific fitment for Ford E-350 Club Wagon, E-350 Super Duty, Excursion, F-250 Super Duty, and F-350 Super Duty
  • CARB certified to comply with strict emissions regulations
  • Dimensions: 9.25" overall length, 4" width, 3.5" height
  • Port diameters: 1.25" inside diameter on end 1, 1.125" outlet inside diameter

Product Details and Specifications

The Dorman 904-218 EGR cooler is designed with precision to fit specific Ford heavy-duty trucks and vans. Its stainless steel construction ensures resistance to heat and corrosion, critical for the exhaust gas recirculation system's function. The included gasket kit simplifies installation by providing all necessary seals to prevent leaks. The flanged design enhances the connection stability between the cooler and the exhaust system. This part is engineered to exact OEM specifications, ensuring compatibility and reliable performance in Ford E-350 Club Wagon, E-350 Super Duty, Excursion, F-250 Super Duty, and F-350 Super Duty models.

Common Applications and Problem Resolution

  • Reduces engine overheating caused by faulty or clogged EGR coolers
  • Helps prevent exhaust gas leaks that can trigger check engine lights
  • Restores proper EGR system function to maintain emissions compliance
  • Addresses decreased engine performance related to EGR cooler failure
  • Mitigates potential engine damage from excessive exhaust gas temperatures

Installation Notes and Tips

When installing the Dorman 904-218 EGR cooler, ensure the engine is cool to avoid burns. Use the included gasket kit to replace all seals and prevent exhaust leaks. Verify that all mounting surfaces are clean and free of debris before installation. Tighten all flanged connections to manufacturer torque specifications to maintain a secure fit. It is recommended to inspect related EGR components during replacement to ensure overall system integrity.

Quality Assurance and Warranty Information

Dorman backs the 904-218 EGR cooler with a limited warranty that covers defects in material and workmanship. This part meets or exceeds OEM standards and is CARB certified, ensuring compliance with emissions regulations. The stainless steel construction and precise fitment contribute to reliable, long-term operation in compatible Ford vehicles.

BrandDorman
Part Number904-218
California Air Resources Board (CARB) CertifiedYes
ColorNatural
End 1 Inside Port Diameter1.25
FlangedYes
Gasket Or Seal IncludedYes
MaterialStainless Steel
Outlet Inside Diameter (in)1.125 In
Overall Height3.5
Overall Length9.25
Overall Width4
Package Contents1 EGR Cooler; 1 EGR Cooler Gasket Kit
Universal Or Specific FitSpecific

This part fits 19 vehicles. Search below:

YearMakeModelLitersCylindersPositionNotes
2010FordE-350 Super Duty6.0LV8N/Aw/Finned Core; Cooler Kit
2009FordE-350 Super Duty6.0LV8N/Aw/Finned Core; Cooler Kit
2008FordE-350 Super Duty6.0LV8N/Aw/Finned Core; Cooler Kit
2007FordE-350 Super Duty6.0LV8N/Aw/Finned Core; Cooler Kit
2007FordF-250 Super Duty6.0LV8N/Aw/Finned Core; Cooler Kit
2007FordF-350 Super Duty6.0LV8N/Aw/Finned Core; Cooler Kit
2006FordE-350 Super Duty6.0LV8N/Aw/Finned Core; Cooler Kit
2006FordF-250 Super Duty6.0LV8N/Aw/Finned Core; Cooler Kit
2006FordF-350 Super Duty6.0LV8N/Aw/Finned Core; Cooler Kit
2005FordE-350 Club Wagon6.0LV8N/Aw/Finned Core; Cooler Kit
2005FordE-350 Super Duty6.0LV8N/Aw/Finned Core; Cooler Kit
2005FordExcursion6.0LV8N/Aw/Finned Core; Cooler Kit
2005FordF-250 Super Duty6.0LV8N/Aw/Finned Core; Cooler Kit
2005FordF-350 Super Duty6.0LV8N/Aw/Finned Core; Cooler Kit
2004FordE-350 Club Wagon6.0LV8N/Aw/Finned Core; Cooler Kit
2004FordE-350 Super Duty6.0LV8N/Aw/Finned Core; Cooler Kit
2004FordExcursion6.0LV8N/AFrom 9/22/03; w/Finned Core; Cooler Kit
2004FordF-250 Super Duty6.0LV8N/AFrom 9/22/03; w/Finned Core; Cooler Kit
2004FordF-350 Super Duty6.0LV8N/AFrom 9/22/03; w/Finned Core; Cooler Kit

* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.

This part directly replaces or is cross-referenced with the following part numbers:

1845145C964C3Z9P456AA4E-2001904218ECK1EG1500EGR500SK904218

Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.