Dorman 904-234 Turbocharger Mounting Kit

Dorman 904-234 Turbocharger Mounting Kit

Dorman 904-234 is a turbocharger mounting kit built to match the original hardware used to remount and repair the turbocharger on select Ford Super Duty and Excursion applications. It uses steel, grade 10.9 fasteners with coarse threads and black finish components for a direct-fit service solution.

Fits 2003-2007 Ford F-250 Super Duty, N/A; Fits 2003-2007 Ford F-350 Super Duty, N/A; Fits 2005-2010 Ford E-350 Super Duty, N/A; Fits 2005 Ford E-350 Club Wagon, N/A; Fits 2003-2005 Ford Excursion, N/A.

• Direct replacement hardware for turbocharger remount and repair service
• Steel construction with grade 10.9 bolt strength
• Coarse-thread bolts with 8 mm and 10 mm hex sizes
• Black-finished hardware for OE-style service replacement
• Includes spacers, paper gasket, O-rings, and wire harness clip as listed

Detailed Product Information

This Dorman turbocharger mounting kit is engineered to match the original hardware required for service on specified Ford diesel truck and van applications. The kit is designed around the original mounting layout and includes the hardware and sealing components needed to restore the turbocharger connection after repair work. Dorman 904-234 is a practical OE-style replacement for technicians servicing 2003-2007 Ford F-250 Super Duty and F-350 Super Duty models, as well as 2005-2010 Ford E-350 Super Duty, 2005 Ford E-350 Club Wagon, and 2003-2005 Ford Excursion vehicles.

This part cross-references Ford service numbers 3C3Z9T514AD and 1840053C96 for the same application.

Common Repair Uses

• Broken or missing turbocharger mounting hardware
• Leaking turbocharger connection points after service
• Improper turbocharger remount after removal for repair
• Worn sealing components at the turbocharger interface
• Hardware mismatch during Ford Super Duty turbocharger service

Installation Notes

Verify the vehicle application before installation and compare the original fastener lengths, hex sizes, and thread type to the replacement hardware. Clean the mounting surfaces thoroughly before fitting the paper gasket and sealing components, and follow the vehicle service procedure for turbocharger remounting on the Ford F-250 Super Duty, F-350 Super Duty, E-350 Super Duty, E-350 Club Wagon, or Excursion.

Quality Assurance

Dorman manufactures this kit as a direct replacement for the original turbocharger mounting hardware specified for the listed vehicles. The components are selected to provide reliable service performance and durability in turbocharger repair applications.