Dorman 904-234 Turbocharger Mounting Kit

Overview of Dorman Turbocharger Mounting Kit 904-234

The Dorman 904-234 Turbocharger Mounting Kit is designed for reliable turbocharger installation on select Ford trucks and vans. This kit includes essential components engineered to meet the demands of Ford E-350 Club Wagon, E-350 Super Duty, Excursion, F-250 Super Duty, and F-350 Super Duty models.

• Includes 3 spacers, 5 steel bolts, 1 paper gasket, 3 o-rings, and 1 wire harness clip
• Bolt material: durable steel with a 10.9 grade for high strength
• Coarse thread bolts in black finish for corrosion resistance
• Multiple bolt lengths ranging from 9 mm to 31 mm to accommodate various mounting points
• Bolt hex sizes of 8 mm and 10 mm for versatile installation

Detailed Product Description

The Dorman 904-234 Turbocharger Mounting Kit provides all necessary hardware to securely mount the turbocharger on compatible Ford vehicles. The kit’s steel bolts are manufactured to grade 10.9 standards, ensuring high tensile strength and durability under engine stress. Coarse thread bolts in black finish resist corrosion and provide reliable fastening. Multiple bolt lengths (9 mm, 11 mm, 19 mm, 21 mm, 29 mm, and 31 mm) allow for precise fitment across different mounting points on the turbocharger assembly. Included spacers, o-rings, and a paper gasket help maintain proper sealing and alignment, while the wire harness clip ensures secure routing of electrical connections.

Compatible Vehicles and Applications

This turbocharger mounting kit is compatible with the following Ford models:

• Ford E-350 Club Wagon
• Ford E-350 Super Duty
• Ford Excursion
• Ford F-250 Super Duty
• Ford F-350 Super Duty

Use the Dorman 904-234 kit when replacing or servicing turbocharger mounting hardware on these vehicles to maintain factory-level fit and function.

Common Issues Addressed by This Kit

• Loose or damaged turbocharger mounting bolts causing vibration or leaks
• Worn or missing spacers leading to improper turbo alignment
• Degraded o-rings and gaskets resulting in exhaust or boost leaks
• Corroded or stripped bolts compromising mounting integrity
• Missing wire harness clips causing unsecured electrical connections

Installation Notes and Tips

• Verify all included bolt lengths and sizes match your vehicle’s turbocharger mounting points
• Use proper torque specifications for grade 10.9 bolts to avoid over-tightening
• Replace all spacers, gaskets, and o-rings to ensure a proper seal
• Secure the wire harness clip to prevent damage to electrical wiring
• Inspect turbocharger mounting surfaces for damage before installation

Quality Assurance and Warranty

Dorman parts are manufactured to meet or exceed OEM specifications for fit, form, and function. The 904-234 Turbocharger Mounting Kit undergoes quality control inspections to ensure durability and reliability. While specific warranty details may vary, Dorman typically offers limited warranties covering defects in material and workmanship. Consult product documentation or the supplier for exact warranty terms.