Dorman 904-241 Intercooler Boot Kit

Durable Silicone Intercooler Boot Kit for Ford Super Duty

The Dorman 904-241 intercooler boot kit is designed specifically for Ford F-250 Super Duty and F-350 Super Duty models. Constructed from high-quality silicone rubber, this kit offers reliable performance under demanding engine conditions.

• Material: Silicone rubber for heat and pressure resistance
• Color: Black
• Maximum length: 4.125 inches
• End 1 inside diameter: 3 inches
• Maximum operating temperature: 302°F
• Maximum pressure rating: 100 psi
• Minimum operating temperature: 1.57°F
• Includes 1 large hose, 3 small hoses, and 8 clamps
• Specific fitment for Ford F-250 Super Duty and F-350 Super Duty

Product Details and Specifications

The Dorman 904-241 intercooler boot kit is engineered to meet the exact specifications required for Ford F-250 Super Duty and F-350 Super Duty trucks. Made from durable silicone rubber, it withstands high temperatures up to 302°F and pressures up to 100 psi, ensuring consistent performance in the vehicle's forced induction system. The kit includes one large hose and three smaller hoses, along with eight clamps, providing a complete solution for intercooler boot replacement. The black silicone material offers flexibility and resistance to cracking or deterioration over time, maintaining a secure seal between the intercooler and turbocharger components.

Applications and Problem Solving

• Replaces worn or cracked intercooler boots on Ford F-250 and F-350 Super Duty trucks
• Prevents boost leaks that can reduce engine performance
• Maintains proper air pressure and temperature in the intercooler system
• Resists heat and pressure damage common in turbocharged engines
• Helps avoid engine hesitation or loss of power due to air leaks

Installation Notes and Tips

Installation of the Dorman 904-241 intercooler boot kit requires basic mechanical skills and tools. Ensure all old hoses and clamps are fully removed before fitting the new silicone boots. Use the included clamps to secure each hose tightly, preventing any air leaks. It is recommended to inspect the intercooler and turbocharger connections for damage or debris before installation. Proper alignment and secure clamping will help maintain system integrity and prolong the life of the new boots.

Quality Assurance and Warranty

Dorman parts are manufactured to meet or exceed OEM standards for fit, form, and function. The 904-241 intercooler boot kit undergoes rigorous quality control to ensure durability and reliability in demanding automotive environments. While specific warranty details may vary, Dorman typically offers limited warranties covering defects in material and workmanship. Refer to the product packaging or Dorman's official documentation for exact warranty terms.