Dorman 904-260 EGR Cooler

Durable Stainless Steel EGR Cooler for Ford Super Duty Trucks

The Dorman 904-260 Exhaust Gas Recirculation (EGR) Cooler is engineered specifically for Ford Excursion, F-250 Super Duty, and F-350 Super Duty models. Constructed from stainless steel, this EGR cooler offers reliable performance and helps maintain optimal engine emissions control.

• Constructed from corrosion-resistant stainless steel for long-lasting durability
• Designed with precise dimensions: 17.8 inches overall height and length, 2.538 inches width
• Includes gaskets and hardware for complete installation
• Specific fitment for Ford Excursion, F-250 Super Duty, and F-350 Super Duty vehicles
• CARB certified with Executive Order Number D-740-4 for compliance in California
• Natural color finish with no flange required for installation
• Port diameters: 1.18 inches (inside port) and 1.373 inches (outlet inside diameter)

Product Details and Specifications

The Dorman 904-260 EGR cooler is designed to reduce nitrogen oxide emissions by cooling exhaust gases before recirculation into the engine. Its stainless steel construction ensures resistance to heat and corrosion, critical for maintaining performance in heavy-duty Ford trucks. The cooler measures 17.8 inches in both height and length, with a width of 2.538 inches, fitting precisely within the engine bay of Ford Excursion, F-250 Super Duty, and F-350 Super Duty models. This part includes all necessary gaskets and hardware, simplifying the replacement process. The natural finish and design eliminate the need for flanged connections, streamlining installation.

Common Applications and Problem Resolution

• Helps prevent engine overheating caused by inefficient EGR cooling
• Reduces excessive NOx emissions to meet environmental regulations
• Addresses rough idling or engine performance issues related to faulty EGR coolers
• Prevents exhaust leaks that can cause engine damage or check engine lights
• Maintains compliance with California Air Resources Board (CARB) standards

Installation Notes and Tips

Installation of the Dorman 904-260 EGR cooler requires removal of the old cooler and proper sealing with the included gaskets. Ensure all connections are clean and free of debris before installation. The specific fitment for Ford Excursion, F-250 Super Duty, and F-350 Super Duty models means no modifications are necessary. Use appropriate torque specifications to avoid leaks and ensure a secure fit. It is recommended to inspect related EGR components during installation for optimal system performance.

Quality Assurance and Warranty

Dorman backs the 904-260 EGR cooler with a limited warranty covering defects in materials and workmanship. The CARB certification (Executive Order Number D-740-4) confirms compliance with stringent emissions standards. Manufactured to meet or exceed OEM specifications, this EGR cooler provides a reliable replacement option for Ford Excursion, F-250 Super Duty, and F-350 Super Duty vehicles requiring emission control system maintenance.