HomeEmission Control > EGR and Related ComponentsDorman 904-262 EGR Cooler
Part #: 904-262

Dorman 904-262 EGR Cooler

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⚙️ 19 vehicles fit this part
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OE Direct Replacement — Bolt-on fit, no modifications needed
🚗Fitment: Ford, E-350 Super Duty, F-250 Super Duty, F-350 Super Duty, E-350 Club Wagon, and Excursion
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Durable Stainless Steel EGR Cooler for Ford Super Duty Vehicles

The Dorman 904-262 Exhaust Gas Recirculation (EGR) Cooler is engineered specifically for select Ford models, including the E-350 Club Wagon, E-350 Super Duty, Excursion, F-250 Super Duty, and F-350 Super Duty. Designed to meet California Air Resources Board (CARB) standards, this EGR cooler helps maintain optimal engine performance and emissions control.

  • Constructed from corrosion-resistant stainless steel for long-lasting durability
  • Natural color finish with flanged design for secure installation
  • Includes EGR cooler gasket kit for a complete replacement
  • Specific fit for Ford E-350 Club Wagon, E-350 Super Duty, Excursion, F-250 Super Duty, and F-350 Super Duty
  • CARB certified with Executive Order Number D-740-1
  • Dimensions: 21 inches length, 3.5 inches height, 2.5 inches width
  • Port diameters: 1.25 inches inside diameter on end 1, 1.5 inches outlet inside diameter

Product Details and Specifications

The Dorman 904-262 EGR cooler is manufactured from stainless steel, providing resistance to heat and corrosion commonly encountered in exhaust gas recirculation systems. Its natural finish and flanged ends ensure a precise and secure fit. The included gasket kit simplifies installation by providing all necessary seals. This EGR cooler is designed specifically for Ford heavy-duty trucks and vans, including the E-350 Club Wagon, E-350 Super Duty, Excursion, F-250 Super Duty, and F-350 Super Duty models, ensuring compatibility and reliable performance.

Purpose and Common Applications

  • Reduces exhaust gas temperatures to prevent engine overheating
  • Helps control nitrogen oxide (NOx) emissions for regulatory compliance
  • Prevents EGR valve and cooler clogging caused by soot buildup
  • Addresses engine performance issues related to faulty or damaged EGR coolers
  • Supports proper operation of the vehicle’s emission control system

Installation Notes and Tips

Installation of the Dorman 904-262 EGR cooler requires removal of the old cooler and proper cleaning of the mounting surfaces. The included gasket kit should be used to ensure a tight seal and prevent exhaust leaks. It is recommended to inspect related EGR components during installation for wear or damage. Proper torque specifications should be followed to avoid warping or damage to the cooler or mounting flanges.

Quality Assurance and Certification

This EGR cooler is CARB certified under Executive Order Number D-740-1, meeting strict emissions standards for California and other states that require CARB compliance. Dorman backs this part with quality manufacturing standards to ensure durability and fitment accuracy for the specified Ford models. While no explicit warranty information is provided, Dorman products typically adhere to industry quality controls.

BrandDorman
Part Number904-262
CARB Executive Order NumberD-740-1
California Air Resources Board (CARB) CertifiedYes
ColorNatural
End 1 Inside Port Diameter1.25
FlangedYes
Gasket Or Seal IncludedYes
MaterialStainless Steel
Outlet Inside Diameter (in)1.5 in
Overall Height3.5
Overall Length21
Overall Width2.5
Package Contents1 EGR Cooler; 1 EGR Cooler Gasket Kit
Universal Or Specific FitSpecific

This part fits 19 vehicles. Search below:

YearMakeModelLitersCylindersPositionNotes
2010FordE-350 Super Duty6.0LV8N/ACooler kit with straight tube core, compatible with EGR Cooler.
2009FordE-350 Super Duty6.0LV8N/ACooler kit with straight tube core, compatible with EGR Cooler.
2008FordE-350 Super Duty6.0LV8N/ACooler kit with straight tube core, compatible with EGR Cooler.
2007FordE-350 Super Duty6.0LV8N/ACooler kit with straight tube core, compatible with EGR Cooler.
2007FordF-250 Super Duty6.0LV8N/ACooler kit with straight tube core, compatible with EGR Cooler.
2007FordF-350 Super Duty6.0LV8N/ACooler kit with straight tube core, compatible with EGR Cooler.
2006FordE-350 Super Duty6.0LV8N/ACooler kit with straight tube core, compatible with EGR Cooler.
2006FordF-250 Super Duty6.0LV8N/ACooler kit with straight tube core, compatible with EGR Cooler.
2006FordF-350 Super Duty6.0LV8N/ACooler kit with straight tube core, compatible with EGR Cooler.
2005FordE-350 Club Wagon6.0LV8N/ACooler kit with straight tube core, compatible with EGR Cooler.
2005FordE-350 Super Duty6.0LV8N/ACooler kit with straight tube core, compatible with EGR Cooler.
2005FordExcursion6.0LV8N/ACooler kit with straight tube core, compatible with EGR Cooler.
2005FordF-250 Super Duty6.0LV8N/ACooler kit with straight tube core, compatible with EGR Cooler.
2005FordF-350 Super Duty6.0LV8N/ACooler kit with straight tube core, compatible with EGR Cooler.
2004FordE-350 Club Wagon6.0LV8N/AEGR Cooler Kit with Straight Tube Core fits vehicles from 9/22/03.
2004FordE-350 Super Duty6.0LV8N/AEGR Cooler Kit with Straight Tube Core fits vehicles from 9/22/03.
2004FordExcursion6.0LV8N/AEGR Cooler Kit with Straight Tube Core fits vehicles from 9/22/03.
2004FordF-250 Super Duty6.0LV8N/AEGR Cooler Kit with Straight Tube Core fits vehicles from 9/22/03.
2004FordF-350 Super Duty6.0LV8N/AEGR Cooler Kit with Straight Tube Core fits vehicles from 9/22/03.

* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.

This part directly replaces or is cross-referenced with the following part numbers:

1845145C964C3Z9P456AA4E-2001904262DEK1ECK1EG1500EGR500SK904262

Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.