Dorman 904-265 EGR Cooler Gasket Kit

Dorman 904-265 EGR Cooler Gasket Kit

Restore a tight seal at the EGR cooler with the Dorman 904-265 gasket kit. This direct replacement is built with quality metal, plastic, and rubber components to support proper sealing during exhaust gas recirculation service. It is a practical choice for Ford E-350 Super Duty, F-250 Super Duty, F-350 Super Duty, E-350 Club Wagon, and Excursion applications that require a reliable EGR cooler gasket repair.

• Direct replacement for original equipment EGR cooler sealing components
• Includes gaskets, O-rings, and hardware
• Constructed from metal, plastic, and rubber materials
• Supports a solid seal at the EGR cooler during service
• Fits 2003-2007 Ford F-250 Super Duty and 2003-2007 Ford F-350 Super Duty applications

Built for EGR Cooler Sealing

The Dorman 904-265 is an exhaust gas recirculation cooler gasket kit made to replace worn or damaged sealing parts at the cooler interface. Tight seals are critical to EGR cooler operation, and this kit provides the gaskets and seals needed to complete the repair with OE-style fitment. It is a strong match for technicians servicing Ford E-350 Super Duty and Excursion diesel EGR cooler systems, as well as related Super Duty applications.

This part cross-references Cardone New 2K-221 and Standard Ignition ECG1 for the same application.

Common Problems This Kit Can Address

• Exhaust leaks at the EGR cooler sealing surfaces
• Failed or flattened gaskets and O-rings
• Loss of sealing integrity after EGR cooler service
• Visible soot buildup around the cooler connection points
• Repeat repairs caused by reused sealing components

Installation Notes and Tips

Clean all mating surfaces before installation and inspect the cooler, flanges, and fasteners for wear or damage. Replace any compromised sealing surfaces during service to help maintain a proper seal. Verify application details by year, make, and model before ordering; this kit fits 2004-2010 Ford E-350 Super Duty, 2003-2007 Ford F-250 Super Duty, 2003-2007 Ford F-350 Super Duty, 2004-2005 Ford E-350 Club Wagon, and 2003-2005 Ford Excursion.

Quality Assurance

Dorman manufactures this kit as a direct replacement using quality materials selected for EGR cooler sealing service. Part number 904-265 is engineered to match the original equipment application requirements for a dependable repair.