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Dorman 904-500 Diesel Injection Control Pressure Sensor
Overview of Dorman Diesel Injection Control Pressure Sensor 904-500
The Dorman 904-500 Diesel Injection Control Pressure Sensor is engineered for precise fuel pressure monitoring in diesel engines. Designed specifically for Ford trucks and vans, this sensor ensures accurate injection control for optimal engine performance.
- Connector color: Silver for easy identification
- Three-pin round female connector with male terminals
- Durable body constructed from plastic and steel materials
- Includes one sensor per package
- Compatible with multiple Ford diesel models
Detailed Product Description and Attributes
This diesel injection control pressure sensor features a silver-colored connector with a round shape, housing three female connector points. Each connector contains three male pin terminals, providing a secure and reliable electrical connection. The sensor body combines plastic and steel components to balance durability and resistance to engine environment conditions. The Dorman 904-500 is designed to replace factory sensors in Ford diesel vehicles, ensuring consistent fuel injection pressure readings critical for engine management systems.
Compatible Ford Models and Applications
This sensor is compatible with a range of Ford diesel vehicles, including the E-350 Club Wagon, E-350 Econoline, E-350 Econoline Club Wagon, E-350 Super Duty, Excursion, F-250, F-250 HD, F-250 Super Duty, F-350, and F-350 Super Duty. It is suitable for diesel fuel injection systems requiring precise pressure control to maintain engine efficiency and emissions compliance.
Common Issues Addressed by the Dorman 904-500 Sensor
- Erratic fuel injection pressure readings causing engine performance issues
- Check engine light triggered by faulty injection pressure sensor signals
- Reduced fuel efficiency due to inaccurate pressure monitoring
- Engine hesitation or stalling related to injection control faults
- Difficulty starting diesel engines caused by sensor failure
Installation Notes and Tips
When installing the Dorman 904-500 sensor, ensure the vehicle ignition is off and the engine is cool. Disconnect the battery before removing the old sensor to prevent electrical shorts. Verify the connector orientation matches the silver-colored, three-pin round female connector on the new sensor. Tighten mounting hardware to manufacturer specifications and clear any diagnostic trouble codes after installation.
Quality Assurance and Warranty Information
Dorman manufactures this diesel injection control pressure sensor to meet or exceed OEM standards for fit, form, and function. The combination of plastic and steel materials provides durability under typical engine operating conditions. This part is backed by Dorman's limited warranty, covering defects in material and workmanship for a specified period, ensuring reliability and peace of mind for professional and DIY installers.
| Brand | Dorman |
| Part Number | 904-500 |
| Body Material | Plastic |
| Body Material | Steel |
| Connector Color | Silver |
| Connector Gender | Female |
| Connector Quantity | 3 |
| Connector Shape | Round |
| Package Contents | 1 Sensor |
| Terminal Gender | Male |
| Terminal Quantity | 3 |
| Terminal Type | Pin |
This part fits 42 vehicles. Search below:
| Year | Make | Model | Liters | Cylinders | Position | Notes |
|---|---|---|---|---|---|---|
| 2003 | Ford | E-350 Club Wagon | 7.3L | V8 | N/A | |
| 2003 | Ford | E-350 Super Duty | 7.3L | V8 | N/A | |
| 2003 | Ford | Excursion | 7.3L | V8 | N/A | |
| 2003 | Ford | F-250 Super Duty | 7.3L | V8 | N/A | |
| 2003 | Ford | F-350 Super Duty | 7.3L | V8 | N/A | |
| 2002 | Ford | E-350 Econoline Club Wagon | 7.3L | V8 | N/A | |
| 2002 | Ford | E-350 Super Duty | 7.3L | V8 | N/A | |
| 2002 | Ford | Excursion | 7.3L | V8 | N/A | |
| 2002 | Ford | F-250 Super Duty | 7.3L | V8 | N/A | |
| 2002 | Ford | F-350 Super Duty | 7.3L | V8 | N/A | |
| 2001 | Ford | E-350 Econoline Club Wagon | 7.3L | V8 | N/A | |
| 2001 | Ford | E-350 Super Duty | 7.3L | V8 | N/A | |
| 2001 | Ford | Excursion | 7.3L | V8 | N/A | |
| 2001 | Ford | F-250 Super Duty | 7.3L | V8 | N/A | |
| 2001 | Ford | F-350 Super Duty | 7.3L | V8 | N/A | |
| 2000 | Ford | E-350 Econoline Club Wagon | 7.3L | V8 | N/A | |
| 2000 | Ford | E-350 Super Duty | 7.3L | V8 | N/A | |
| 2000 | Ford | Excursion | 7.3L | V8 | N/A | |
| 2000 | Ford | F-250 Super Duty | 7.3L | V8 | N/A | |
| 2000 | Ford | F-350 Super Duty | 7.3L | V8 | N/A | |
| 1999 | Ford | E-350 Econoline Club Wagon | 7.3L | V8 | N/A | |
| 1999 | Ford | E-350 Super Duty | 7.3L | V8 | N/A | |
| 1999 | Ford | F-250 Super Duty | 7.3L | V8 | N/A | |
| 1999 | Ford | F-350 Super Duty | 7.3L | V8 | N/A | |
| 1998 | Ford | E-350 Econoline | 7.3L | V8 | N/A | |
| 1998 | Ford | E-350 Econoline Club Wagon | 7.3L | V8 | N/A | |
| 1997 | Ford | E-350 Econoline | 7.3L | V8 | N/A | |
| 1997 | Ford | E-350 Econoline Club Wagon | 7.3L | V8 | N/A | |
| 1997 | Ford | F-250 HD | 7.3L | V8 | N/A | |
| 1997 | Ford | F-350 | 7.3L | V8 | N/A | |
| 1996 | Ford | E-350 Econoline | 7.3L | V8 | N/A | |
| 1996 | Ford | E-350 Econoline Club Wagon | 7.3L | V8 | N/A | |
| 1996 | Ford | F-250 | 7.3L | V8 | N/A | |
| 1996 | Ford | F-350 | 7.3L | V8 | N/A | |
| 1995 | Ford | E-350 Econoline | 7.3L | V8 | N/A | |
| 1995 | Ford | E-350 Econoline Club Wagon | 7.3L | V8 | N/A | |
| 1995 | Ford | F-250 | 7.3L | V8 | N/A | |
| 1995 | Ford | F-350 | 7.3L | V8 | N/A | |
| 1994 | Ford | E-350 Econoline | 7.3L | V8 | N/A | |
| 1994 | Ford | E-350 Econoline Club Wagon | 7.3L | V8 | N/A | |
| 1994 | Ford | F-250 | 7.3L | V8 | N/A | |
| 1994 | Ford | F-350 | 7.3L | V8 | N/A |
* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.
This part directly replaces or is cross-referenced with the following part numbers:
Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.