Dorman 904-502 Diesel Injection Control Pressure Sensor

Overview of Dorman Diesel Injection Control Pressure Sensor 904-502

The Dorman 904-502 Diesel Injection Control Pressure Sensor is engineered for reliable performance in Ford diesel engines. Designed specifically for models like the Ford E-350 Club Wagon, E-350 Super Duty, Excursion, F-250 Super Duty, and F-350 Super Duty, this sensor ensures accurate fuel injection pressure monitoring.

• Connector Color: Silver for corrosion resistance
• Terminal Type: Pin terminals for secure electrical connection
• Connector Quantity: 3 connectors for precise signal transmission
• Connector Shape: Round design for easy installation
• Terminal Quantity: 3 terminals matching connector configuration
• Connector Gender: Female connector interface
• Terminal Gender: Male terminals for compatibility
• Body Material: Combination of durable plastic and steel components
• Package Contents: Includes one sensor unit

Detailed Product Description

The Dorman 904-502 Diesel Injection Control Pressure Sensor is a critical component in the fuel injection system of select Ford diesel vehicles. Its silver-colored connector and pin-type terminals provide a reliable electrical interface, minimizing signal loss and ensuring consistent sensor readings. The round connector shape and three-terminal configuration are designed to match factory specifications, facilitating straightforward replacement. Constructed with a combination of plastic and steel materials, the sensor body offers durability and resistance to engine bay conditions. This sensor is compatible with Ford E-350 Club Wagon, E-350 Super Duty, Excursion, F-250 Super Duty, and F-350 Super Duty models, making it a precise fit for maintaining optimal engine performance.

Common Applications and Issues Addressed

• Helps regulate diesel injection pressure for efficient fuel delivery
• Resolves engine performance issues related to inaccurate pressure readings
• Addresses rough idling or stalling caused by faulty pressure sensors
• Prevents check engine light triggers related to fuel injection system faults
• Supports proper engine power and fuel economy in Ford diesel trucks and vans

Installation Notes and Tips

• Ensure the vehicle is turned off and cooled before sensor replacement
• Disconnect the battery to prevent electrical shorts during installation
• Match the three-pin female connector to the sensor’s male terminals carefully
• Verify the sensor body is securely mounted to avoid vibration damage
• Check for any fuel leaks after installation and clear diagnostic codes if necessary

Quality Assurance and Warranty

Dorman manufactures the 904-502 Diesel Injection Control Pressure Sensor to meet or exceed OEM standards. The sensor undergoes rigorous testing to ensure durability and accurate performance under typical operating conditions. While specific warranty details may vary, Dorman generally offers a limited warranty covering defects in materials and workmanship. Refer to the product documentation for exact warranty terms.