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Dorman 904-5022 Exhaust Gas Recirculation (EGR) Cooler
| Brand | Dorman 904-5022 |
|---|---|
| Material | Stainless steel |
| Color | Natural |
| End 1 Type | Flanged |
| End 2 Type | Flanged |
| Gasket Or Seal Required | Yes |
| Overall Height | 4.5 |
| Universal Or Specific Fit | Specific |
| Grade Type | Regular |
| Gasket Or Seal Included | Yes |
| End 1 Mount Hole Quantity | 2 |
| End 2 Mount Hole Quantity | 3 |
| End 1 Inside Port Diameter | 1.25 |
| End 2 Inside Port Diameter | 1.63 |
| California Air Resources Board (CARB) Certified | Yes |
| Mounting Hole Diameter | 0.5 |
| Overall Length | 23.75 |
| Overall Width | 7 |
| Flanged | Yes |
| Heat Exchanger Type | Fin |
| Outlet Inside Diameter (in) | 1.63 in |
| Package Contents | 1 egr cooler; 2 gaskets; 1 hose; 1 adapter; 5 o-rings; 5 clamps; |
| Fits | — |
OE-style replacement. Engineered to match the fit and function of the original cooler.
Stainless steel construction. Resists corrosion in demanding exhaust gas recirculation service.
CARB certified. Meets California emissions requirements for approved use.
Cross-references 1832540C94 and EGR540 for the same application. See all 2.
Dorman 904-5022 EGR Cooler Overview
Dorman 904-5022 is a direct-fit exhaust gas recirculation cooler engineered to match the original cooler’s fit and function on specific vehicle applications. Built from stainless steel and validated through testing and OEM benchmarking, it is a practical replacement for emission-control service on select vehicles, including Ford EGR cooler applications.
This EGR cooler is CARB certified and uses flanged connections for a specific-fit installation. The natural-finish stainless steel construction, fin-style heat exchanger design, and included gaskets and seals support a service-ready replacement for vehicles that need accurate EGR cooling performance. Searchers looking for a Dorman 904-5022 EGR cooler for Ford diesel emission repair will find this part built around OE-style dimensions and connection points.
Key Features
- Direct replacement EGR cooler for specific vehicle years, makes, and models
- Stainless steel construction with a natural finish
- Fin-type heat exchanger design
- Flanged end connections for OE-style mounting
- CARB certified for regulated applications
- Includes gaskets and seals for the listed application
- Part number 904-5022 for easy identification
Detailed Description
Dorman 904-5022 is engineered to restore exhaust gas recirculation cooling performance by matching the original cooler’s fit and function on the intended application. The cooler measures 23.75 inches long, 7 inches wide, and 4.5 inches high, with flanged ends, a 1.25-inch inside port diameter on one side, and a 1.63-inch inside port diameter on the other. Its stainless steel body and fin-style heat exchanger are built for emission-system service where accurate routing and thermal control matter. This part cross-references Ford 1832540C94 and EGR540 for the same application.
For buyers searching Ford EGR cooler replacement parts, Dorman 904-5022 offers a specific-fit solution that aligns with OE-style mounting and connection requirements. It is a strong match for emission-control repairs where the original cooler has cracked, leaked, or lost efficiency.
Common Problems This Part Can Address
- EGR cooler coolant leakage
- Exhaust gas recirculation cooling loss
- Check engine lights related to EGR system faults
- Overheating or elevated exhaust temperatures tied to cooler failure
- Emission-system service needs on specific Ford applications
Installation Notes and Tips
Verify vehicle year, make, model, and engine/emissions configuration before ordering. This is a specific-fit part, so flange alignment, port size, and mounting-hole layout should be checked against the original cooler. Replace worn seals and inspect adjoining hoses, clamps, and mounting surfaces during installation to help prevent leaks after service.
Quality Assurance
Dorman engineered this EGR cooler to match OE fit and function and subjected it to rigorous testing and OEM benchmarking for reliability. It is CARB certified for the listed application, making it a suitable choice for regulated emission-control repairs.
| Year | Make | Model | Position | Notes |
|---|---|---|---|---|
| No rows match your filter. | ||||