Dorman 904-5022 Exhaust Gas Recirculation (EGR) Cooler

Durable Stainless Steel EGR Cooler for Emission Control

The Dorman 904-5022 Exhaust Gas Recirculation (EGR) Cooler is engineered to meet specific vehicle requirements, providing reliable emission control performance. Designed with flanged ends and constructed from stainless steel, this EGR cooler ensures efficient heat exchange and durability for compatible makes and models.

• Constructed from corrosion-resistant stainless steel for long-lasting durability
• Flanged end connections with 2 and 3 mounting holes for secure fitment
• Includes necessary gaskets and seals to maintain proper sealing
• Fin-type heat exchanger design for effective exhaust gas cooling
• California Air Resources Board (CARB) certified for emission compliance
• Specific fitment ensures compatibility with designated vehicle applications
• Overall dimensions: 23.75" length, 7" width, and 4.5" height

Product Details and Specifications

The Dorman 904-5022 EGR Cooler features a fin-type heat exchanger that efficiently reduces exhaust gas temperatures before recirculation, helping to lower nitrogen oxide emissions. Both ends of the cooler are flanged, with End 1 having two 0.5" diameter mounting holes and an inside port diameter of 1.25", while End 2 has three mounting holes and a 1.63" inside port diameter. The natural stainless steel finish offers resistance to corrosion and heat, supporting long-term operation under demanding engine conditions. This part is designed for specific vehicle fitment, ensuring proper installation and function in compatible Ford, Chevrolet, and Dodge models commonly requiring this type of EGR cooler.

Common Applications and Problem Resolution

• Reduces elevated exhaust gas temperatures to prevent engine overheating
• Helps resolve EGR system leaks caused by damaged or corroded coolers
• Addresses emission control failures related to inefficient exhaust gas cooling
• Prevents check engine light triggers associated with EGR cooler malfunctions
• Supports compliance with emission standards in vehicles requiring CARB-certified parts

Installation Notes and Tips

Ensure all old gaskets and seals are fully removed before installing the Dorman 904-5022 EGR Cooler. Verify that mounting holes align correctly with the vehicle’s exhaust system flanges. Use the included gaskets and seals to maintain a proper airtight connection. It is recommended to inspect related EGR components during installation to prevent future issues. Proper torque specifications should be followed to avoid leaks or damage.

Quality Assurance and Certification

This Dorman EGR Cooler is CARB certified, meeting California Air Resources Board standards for emission control components. Manufactured with stainless steel and designed for specific vehicle fitment, it offers reliable performance and durability. While no explicit warranty information is provided, Dorman parts typically adhere to industry quality standards to support long-term use in emission control systems.