Dorman 904-5024 Exhaust Gas Recirculation (EGR) Cooler

Durable Stainless Steel EGR Cooler for Emission Control

The Dorman 904-5024 Exhaust Gas Recirculation (EGR) Cooler is engineered to meet specific vehicle requirements, providing reliable emission control performance. Designed with a stainless steel construction and a fin-type heat exchanger, this EGR cooler helps maintain optimal engine temperatures and reduce nitrogen oxide emissions.

• Constructed from corrosion-resistant stainless steel for long-lasting durability
• Natural color finish with flanged end and hose clamp connection for secure fitment
• Includes necessary gaskets and seals to ensure leak-free installation
• Specific fit design compatible with select vehicle makes and models
• California Air Resources Board (CARB) certified for compliance with emission standards
• Overall dimensions: 33.5 inches length, 5 inches width, and 4 inches height
• Fin-type heat exchanger for efficient exhaust gas cooling
• End 1 inside port diameter: 54.52 mm; End 2 outlet inside diameter: 46.76 mm

Product Details and Specifications

The Dorman 904-5024 EGR Cooler features a flanged connection on one end and a hose clamp connection on the other, facilitating a secure and precise installation. The unit’s stainless steel material resists corrosion and withstands high temperatures typical in exhaust systems. This EGR cooler includes 11 gaskets, 5 o-rings, 2 mounting plates, and 2 bolts to support proper sealing and mounting. Its fin-type heat exchanger design enhances heat dissipation, helping to reduce exhaust gas temperatures and improve engine efficiency.

Common Applications and Problem Resolution

• Reduces excessive nitrogen oxide (NOx) emissions by cooling exhaust gases
• Prevents engine overheating caused by inefficient EGR cooling
• Eliminates exhaust leaks due to worn or damaged EGR cooler components
• Restores proper EGR system function in vehicles experiencing rough idling or reduced fuel economy
• Ensures compliance with emission regulations, including California CARB standards

Installation Notes and Tips

When installing the Dorman 904-5024 EGR Cooler, ensure all included gaskets and seals are properly positioned to prevent leaks. The flanged end requires careful alignment to the exhaust manifold or EGR valve, while the hose clamp end should be securely tightened to the connecting hose. Verify that mounting holes align correctly and torque bolts to manufacturer specifications. It is recommended to inspect related EGR system components during installation for optimal performance.

Quality Assurance and Certification

This EGR cooler is CARB certified, meeting stringent emission control requirements for applicable vehicles. Manufactured by Dorman, a recognized supplier of automotive replacement parts, the 904-5024 model is built to OEM standards for fit, form, and function. While no specific warranty information is provided, Dorman products typically adhere to industry quality controls to ensure reliability and durability in emission control applications.