Dorman 904-5162 Exhaust Gas Recirculation (EGR) Gasket Set

Durable Dorman EGR Gasket Set for Emission Control Systems

The Dorman 904-5162 Exhaust Gas Recirculation (EGR) Gasket Set is designed to provide a reliable seal for emission control systems. Engineered with stainless steel material and a molded shape, this gasket set ensures a secure fit and helps maintain optimal engine performance in various vehicle applications.

• Includes 2 stainless steel gaskets with thicknesses of 0.2 mm and 0.25 mm
• Universal fit design compatible with multiple vehicle makes and models
• Black finish for corrosion resistance and durability
• Mounting type: bolt-on for straightforward installation
• Gasket dimensions: lengths of 74 mm and 87.6 mm, widths of 1 mm, and heights of 66.6 mm and 85 mm
• Inlet flange diameter of 38 mm with matching flange lengths
• Non-reusable gaskets designed for one-time installation
• Plastic housing material with a molded shape for precise sealing

Product Details and Specifications

The Dorman 904-5162 EGR Gasket Set is crafted from stainless steel to withstand high temperatures and resist corrosion within the exhaust gas recirculation system. The set includes two gaskets with slightly different thicknesses (0.2 mm and 0.25 mm) to accommodate specific sealing requirements. Its universal fit design allows compatibility with a range of vehicle makes and models, including popular trucks and SUVs that require reliable emission control components. The bolt-on mounting type simplifies installation, while the molded shape ensures a tight seal between the EGR valve and the intake manifold or exhaust components.

Common Applications and Problem Resolution

• Prevents exhaust gas leaks that can cause engine performance issues
• Helps reduce harmful emissions by maintaining proper EGR system function
• Eliminates exhaust odor and prevents potential engine misfires
• Addresses gasket wear or damage from heat and pressure over time
• Restores proper sealing after EGR valve or component replacement

Installation Notes and Tips

Ensure the mating surfaces are clean and free of old gasket material before installation. Since the gaskets are non-reusable, replace with new gaskets each time the EGR valve or related components are serviced. Use the bolt-on mounting method to secure the gaskets firmly, avoiding over-tightening to prevent damage. Verify the correct gasket thickness based on your vehicle’s specifications to maintain optimal sealing performance.

Quality Assurance and Warranty

Dorman parts are manufactured to meet or exceed OEM standards for fit, form, and function. The 904-5162 EGR Gasket Set undergoes rigorous quality control to ensure durability and reliable sealing performance. While specific warranty details are not provided, Dorman typically offers limited warranties covering defects in material and workmanship.