Dorman 904-528 Exhaust Gas Temperature (EGT) Sensor Bung Repair Kit

Durable Steel Exhaust Gas Temperature Sensor Bung Repair Kit

The Dorman 904-528 Exhaust Gas Temperature (EGT) Sensor Bung Repair Kit provides a reliable solution for repairing damaged or worn sensor bungs on various vehicle models. Designed with precision, this steel repair kit ensures proper fitment and durability for vehicles including Audi, Chevrolet, Dodge, GMC, Jeep, Mercedes-Benz, Ram, and Volkswagen.

• Constructed from high-quality steel for strength and longevity
• Inside diameter of 12.5 mm and outside diameter of 24.8 mm for accurate sensor fit
• Metric thread type with a 14 mm thread diameter for secure mounting
• Includes 1 bung and 1 mounting flange for complete repair
• Compatible with multiple makes and models such as Audi A3, Chevrolet Cruze, Dodge Ram 1500, Mercedes-Benz ML350, and Volkswagen Golf

Precision Engineering for Exhaust Sensor Repairs

The Dorman 904-528 repair kit is engineered to restore the exhaust gas temperature sensor bung to factory specifications. Its steel construction withstands high temperatures and harsh exhaust conditions, maintaining sensor integrity and accurate readings. The metric thread design ensures compatibility with original equipment sensor threads, preventing leaks and sensor misalignment. This kit is essential for maintaining proper exhaust system function and emissions control on vehicles like the Jeep Grand Cherokee, GMC Sierra 2500 HD, and Volkswagen Passat.

Compatible Vehicles and Applications

This EGT sensor bung repair kit is compatible with a wide range of vehicles, including but not limited to:

• Audi A3, A4, A6 Quattro, A7 Quattro, A8 Quattro, Q3 Quattro, Q5, Q7, S3
• Chevrolet Cruze, Express 2500, Express 3500, Silverado 2500 HD, Silverado 3500 HD
• Dodge Ram 1500, ProMaster 1500, ProMaster 2500, ProMaster 3500
• GMC Sierra 2500 HD, Sierra 3500 HD, Savana 2500, Savana 3500
• Jeep Grand Cherokee
• Mercedes-Benz GL320, GL350, GLE300d, GLE350d, ML250, ML320, ML350, R350, S350
• Volkswagen Beetle, Bora, Golf, Jetta, Passat, Polo, Touareg

Common Issues Addressed by the Repair Kit

• Repairing stripped or damaged sensor bung threads
• Fixing exhaust leaks caused by worn or cracked bungs
• Restoring proper sensor mounting for accurate temperature readings
• Preventing sensor failure due to improper fit or damage
• Maintaining emissions system compliance and performance

Installation Notes and Tips

• Ensure the exhaust area is cool and clean before installation
• Use appropriate tools to avoid damaging the new bung or threads
• Verify thread compatibility with the vehicle’s original sensor
• Follow torque specifications recommended by the vehicle manufacturer
• Inspect the sensor and wiring for damage during installation

Quality Assurance and Warranty

Dorman manufactures the 904-528 Exhaust Gas Temperature Sensor Bung Repair Kit to meet or exceed OEM standards. The steel material and precise threading provide durability and reliable performance under demanding exhaust conditions. While specific warranty details may vary, Dorman products typically include coverage against defects in material and workmanship to ensure customer confidence in the repair solution.