Dorman 904-538 Engine Oil Cooler Coolant Water Outlet

Overview of Dorman Engine Oil Cooler Coolant Water Outlet

The Dorman 904-538 Engine Oil Cooler Coolant Water Outlet is designed for reliable cooling system performance in select Ford trucks and SUVs. Engineered with durable aluminum and including essential gaskets and hardware, this part ensures a secure and efficient coolant flow for your vehicle.

• Includes gasket and hardware for complete installation
• Constructed from corrosion-resistant aluminum material
• Inlet diameter: 40 mm; outlet diameter: 17.9 mm for precise fit
• Two mounting holes with 6.5 mm diameter for secure attachment
• Package contains housing body, housing cover, gasket, o-ring, and mounting bolts

Detailed Product Description

The Dorman 904-538 coolant water outlet is a critical component in the engine oil cooler system, designed to maintain optimal engine temperature by directing coolant flow efficiently. Made from aluminum, this outlet offers durability and resistance to corrosion, which is essential for long-term performance. The part includes both the housing body and cover, along with a gasket and o-ring to ensure a tight seal and prevent leaks. With an inlet diameter of 40 mm and an outlet diameter of 17.9 mm, it matches the specifications required for proper coolant circulation. The two 6.5 mm mounting holes provide a secure fitment, minimizing the risk of loosening under engine vibrations.

Compatible Vehicles and Applications

This engine oil cooler coolant water outlet is compatible with various Ford models, including the E-350 Club Wagon, E-350 Super Duty, Excursion, F-250 Super Duty, and F-350 Super Duty. It is specifically designed to meet the cooling system requirements of these vehicles, ensuring proper fit and function.

• Prevents coolant leaks from damaged or worn outlets
• Resolves overheating issues related to faulty coolant flow
• Replaces corroded or cracked water outlet housings
• Restores proper engine oil cooler operation
• Helps maintain engine temperature stability under heavy load

Installation Notes and Tips

When installing the Dorman 904-538 coolant water outlet, ensure all old gasket material is thoroughly cleaned from the mounting surface to prevent leaks. Use the included gasket and o-ring to achieve a proper seal. Tighten the two mounting bolts evenly to the manufacturer’s torque specifications to avoid warping the housing. It is recommended to inspect the cooling system hoses and clamps during installation for any signs of wear or damage.

Quality Assurance and Warranty

Dorman parts are manufactured to meet or exceed OEM standards, providing reliable performance and durability. The 904-538 coolant water outlet comes with included hardware and sealing components to facilitate a complete and secure installation. While specific warranty details may vary, Dorman typically offers limited warranties covering defects in material and workmanship to ensure customer confidence in the product.