Dorman

Dorman 904-5512 Exhaust Gas Recirculation (EGR) Cooler

Brand Dorman 904-5512
Material Stainless steel
Color Natural
End 1 Type V-band
End 2 Type Hose clamp
Gasket Or Seal Required Yes
Overall Height 5
Universal Or Specific Fit Specific
Grade Type Regular
Gasket Or Seal Included Yes
End 1 Mount Hole Quantity 0
End 2 Mount Hole Quantity 0
End 1 Inside Port Diameter 2.12
California Air Resources Board (CARB) Certified Yes
Mounting Hole Diameter 0.157
Overall Length 18.87
Overall Width 5.7
Flanged No
Heat Exchanger Type Fin
Outlet Inside Diameter (in) 2.5 in
Package Contents 1 cooler; 2 gaskets; 2 o-rings; 2 v-band clamps; 1 hose clamps
Fits

OE-style fit and function. Engineered to match the original cooler's performance and installation.

Stainless steel construction. Built for durable corrosion resistance in the exhaust stream.

Gaskets and seals included. Comes with the sealing components needed for installation.

Cross-references 20800118 for the same application. See all 1.

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Order total $2,212.18
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Free returns within 60 days if it doesn't fit when fitment is verified.

Dorman 904-5512 EGR Cooler

Dorman 904-5512 is a specific-fit exhaust gas recirculation cooler engineered to match the original cooler’s fit and function on select vehicles. Built from stainless steel and tested against OEM benchmarks, it is made for direct replacement service on emissions systems that need reliable exhaust gas cooling.

Compatible With select vehicle years, makes, and models, including applications such as Ford F-250 Super Duty and Ford F-350 Super Duty where the original EGR cooler has the same configuration. This Dorman 904-5512 EGR cooler is CARB certified for regulated emissions applications.

Key Features

  • Specific-fit EGR cooler for direct replacement service
  • Stainless steel construction with a natural finish
  • Fin-style heat exchanger design
  • V-band inlet and hose clamp outlet connections
  • Gasket and seal included, with required sealing components specified for installation
  • CARB certified for emissions compliance on approved applications
  • Overall dimensions: 18.87 in. long, 5.7 in. wide, 5 in. high

Detailed Description

This exhaust gas recirculation cooler is built to replace the original unit on specific Ford F-250 Super Duty and Ford F-350 Super Duty applications, restoring the cooling path used in the EGR system. The stainless steel body and fin-type heat exchanger are selected for durability in high-temperature exhaust environments, while the OE-style connection layout helps maintain proper fitment. Part number 904-5512 is also referenced by interchange number 20800118 for the same application.

Common Problems This Part Can Address

  • EGR cooler leakage from a cracked or corroded original unit
  • Exhaust gas temperature control issues caused by restricted cooler flow
  • Check engine light concerns related to EGR system performance
  • Coolant loss tied to a failing EGR cooler assembly
  • Emissions test failures caused by a damaged cooler

Installation Notes and Tips

Verify the vehicle’s exact year, make, model, and EGR cooler configuration before installation. This part uses a V-band connection on one end and a hose clamp connection on the other, so inspect the mating pipes, clamps, and sealing surfaces for wear or distortion. Replace all sealing components during service and confirm the cooler is seated correctly before returning the vehicle to operation. For fitment-based searches, this part is commonly referenced for Ford F-250 Super Duty and Ford F-350 Super Duty EGR cooler replacement applications.

Quality Assurance

Dorman engineered this cooler to match original fit and function and subjected it to rigorous testing and OEM benchmarking to support reliable operation in emissions service.

This part fits 0 vehicles
Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.
YearMakeModelPositionNotes
Directly replaces or cross-references 1 part number
Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.
20800118