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Dorman 904-554 Fuel Line Banjo Bolt
Dorman Fuel Line Banjo Bolt for OE-Style Repair
Dorman 904-554 is a steel fuel line banjo bolt made to replace a corroded, stripped, or damaged original fastener. It matches stock appearance, fit, and function for direct replacement service on select Chevrolet Silverado 2500 HD, Silverado 3500, GMC Sierra 2500 HD, and Sierra 3500 return pipe applications.
- Steel construction with a silver finish
- Fine thread design with 8 mm thread diameter
- 5 mm hex size for service access
- 42.5 mm overall length
- 2.7 mm inside diameter
- Direct replacement for OE-style fuel line banjo bolt service
Detailed Product Overview
This fuel line banjo bolt is built for fuel delivery hardware repair where the original bolt has deteriorated from corrosion, thread damage, or wear. Dorman 904-554 is designed to restore secure fuel line attachment and proper fuel flow while maintaining the original look and fit expected in factory-style service. It is a practical replacement choice for 2001-2004 Chevrolet Silverado 2500 HD and Silverado 3500, as well as 2001-2004 GMC Sierra 2500 HD and Sierra 3500 return pipe applications.
This part cross-references OE number 97228929 for the same application.
What It Helps Fix
- Fuel seepage caused by a damaged banjo bolt sealing surface
- Stripped threads that prevent proper tightening
- Corrosion on the original fuel line fastener
- Loose fuel line attachment at the return pipe connection
- Service issues during fuel system repair on Silverado and Sierra trucks
Installation Notes and Tips
Verify thread diameter, thread pitch, hex size, and overall length against the original bolt before installation. Inspect the banjo fitting, sealing surfaces, and adjacent fuel line components for wear or contamination before reassembly. Confirm vehicle application by year, make, model, and return pipe configuration for 2001-2004 Chevrolet Silverado 2500 HD, Silverado 3500, GMC Sierra 2500 HD, and Sierra 3500.
Quality Assurance
Dorman manufactures replacement hardware to match OE-style fit and function for direct repair use. Part number 904-554 is built as a steel replacement fuel line banjo bolt for service on the listed Chevrolet and GMC truck applications.
| Brand | Dorman |
|---|---|
| Part Number | 904-554 |
| Color | Silver |
| Hex Size | 5 |
| Inside Diameter | 2.7 |
| Length | 42.5 |
| Material | Steel |
| Package Contents | 4 Banjo Bolts |
| Thread Diameter | 8 |
| Thread Type | Fine |
This part fits 16 vehicles. Search below:
| Year | Make | Model | Liters | Cylinders | Position | Notes |
|---|---|---|---|---|---|---|
| 2004 | Chevrolet | Silverado 2500 HD | 6.6L | V8 | N/A | Return Pipe |
| 2004 | Chevrolet | Silverado 3500 | 6.6L | V8 | N/A | Return Pipe |
| 2004 | GMC | Sierra 2500 HD | 6.6L | V8 | N/A | Return Pipe |
| 2004 | GMC | Sierra 3500 | 6.6L | V8 | N/A | Return Pipe |
| 2003 | Chevrolet | Silverado 2500 HD | 6.6L | V8 | N/A | Return Pipe |
| 2003 | Chevrolet | Silverado 3500 | 6.6L | V8 | N/A | Return Pipe |
| 2003 | GMC | Sierra 2500 HD | 6.6L | V8 | N/A | Return Pipe |
| 2003 | GMC | Sierra 3500 | 6.6L | V8 | N/A | Return Pipe |
| 2002 | Chevrolet | Silverado 2500 HD | 6.6L | V8 | N/A | Return Pipe |
| 2002 | Chevrolet | Silverado 3500 | 6.6L | V8 | N/A | Return Pipe |
| 2002 | GMC | Sierra 2500 HD | 6.6L | V8 | N/A | Return Pipe |
| 2002 | GMC | Sierra 3500 | 6.6L | V8 | N/A | Return Pipe |
| 2001 | Chevrolet | Silverado 2500 HD | 6.6L | V8 | N/A | Return Pipe |
| 2001 | Chevrolet | Silverado 3500 | 6.6L | V8 | N/A | Return Pipe |
| 2001 | GMC | Sierra 2500 HD | 6.6L | V8 | N/A | Return Pipe |
| 2001 | GMC | Sierra 3500 | 6.6L | V8 | N/A | Return Pipe |
* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.
This part directly replaces or is cross-referenced with the following part numbers:
Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.