Dorman 904-919 Diesel Glow Plug Controller

Overview of Dorman Diesel Glow Plug Controller 904-919

The Dorman 904-919 diesel glow plug controller is designed to provide reliable control of glow plugs in Ford Super Duty trucks. Engineered with durable aluminum and plastic materials, this controller ensures consistent performance for Ford F-250 Super Duty and F-350 Super Duty models.

• Constructed with aluminum and plastic for durability
• Measures 6.25 inches in length, 1.375 inches in width, and 1.75 inches in height
• Features a male oval connector with 3 connectors and 16 male terminals
• Equipped with a single pin-type terminal for secure electrical connection
• Compatible with Ford F-250 Super Duty and F-350 Super Duty diesel engines

Detailed Product Description

The Dorman 904-919 diesel glow plug controller is a critical component in the ignition system of diesel-powered Ford Super Duty trucks. Its aluminum and plastic construction offers a balance of strength and resistance to heat and corrosion. The controller’s compact dimensions (6.25" length, 1.375" width, and 1.75" height) allow for easy integration into the engine bay. It features a male oval connector with three connection points and sixteen male terminals, designed to interface precisely with the vehicle’s wiring harness. The single pin terminal type ensures a secure and stable electrical connection, essential for controlling the glow plugs during cold starts and engine warm-up phases.

Applications and Problem Resolution

• Regulates glow plug operation for efficient cold starts in Ford F-250 Super Duty and F-350 Super Duty
• Prevents glow plug failure due to inconsistent voltage supply
• Addresses engine starting difficulties in low-temperature conditions
• Helps reduce excessive glow plug wear and prolongs component life
• Mitigates issues related to glow plug controller malfunction or electrical faults

Installation Notes and Tips

When installing the Dorman 904-919 diesel glow plug controller, ensure the vehicle’s ignition is off and the battery is disconnected to prevent electrical hazards. Verify the connector orientation matches the male oval shape and that all 3 connectors and 16 terminals align correctly with the vehicle’s wiring harness. Handle the controller carefully to avoid damage to the aluminum and plastic housing. Consult the Ford F-250 Super Duty or F-350 Super Duty service manual for specific installation procedures and torque specifications.

Quality Assurance and Warranty

Dorman manufactures the 904-919 diesel glow plug controller to meet or exceed OEM standards for fit, form, and function. The use of high-quality aluminum and plastic materials contributes to the product’s durability and reliability. While specific warranty details are not provided here, Dorman typically offers limited warranties on their ignition sensor components. Refer to official Dorman documentation or authorized distributors for warranty terms related to this part.