HomeEmission Control > Evaporative SystemDorman 911-542 Vapor Canister Vent Solenoid
Part #: 911-542

Dorman 911-542 Vapor Canister Vent Solenoid

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9 vehicles fit this part
Select your vehicle to confirm fitment
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OE Direct Replacement — Bolt-on fit, no modifications needed
Fitment: Ford and Mercury, Explorer and Mountaineer
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Overview of Dorman Vapor Canister Vent Solenoid 911-542

The Dorman 911-542 vapor canister vent solenoid is designed specifically for Ford Explorer and Mercury Mountaineer models. This emission control component plays a critical role in managing fuel vapor flow, helping maintain your vehicle’s emission system efficiency.

  • Terminal Type: Blade terminals for secure electrical connection
  • Connector Quantity: 1 female rectangular connector
  • Terminal Quantity: 2 male terminals
  • Port Quantity: 1 with an outside diameter of 22.6 mm
  • Housing Material: Durable black plastic construction
  • Wiring Harness: Not included
  • Specific fitment for Ford Explorer and Mercury Mountaineer

Detailed Product Description

The Dorman 911-542 vapor canister vent solenoid is engineered with a plastic housing and blade-type terminals to ensure reliable operation within the emission control system. Featuring a single port with a 22.6 mm outside diameter, this solenoid controls the venting of fuel vapors from the charcoal canister to the atmosphere. The connector is a female rectangular type with one connector quantity, designed to mate with the vehicle’s wiring harness (not included). The solenoid’s two male blade terminals provide a secure electrical connection, essential for proper function.

This part is a specific fit for Ford Explorer and Mercury Mountaineer vehicles, ensuring compatibility and ease of installation. The black finish and durable materials contribute to long-term performance under typical engine bay conditions.

Common Applications and Issues Addressed

  • Helps prevent fuel vapor leaks that can trigger the check engine light
  • Maintains proper operation of the evaporative emission control system
  • Resolves issues related to failed or stuck vent solenoids causing rough idle or poor fuel economy
  • Supports compliance with emission regulations by controlling vapor flow
  • Prevents fuel odor caused by faulty venting

Installation Notes and Tips

The Dorman 911-542 vapor canister vent solenoid is designed for direct replacement with no special installation instructions required. Ensure the connector is properly seated and terminals are clean before installation. Since the wiring harness is not included, verify the existing harness is in good condition. No additional modifications or tools are typically necessary for installation on compatible Ford Explorer and Mercury Mountaineer models.

Quality Assurance and Warranty

Dorman parts are manufactured to meet or exceed OEM specifications. The 911-542 vapor canister vent solenoid undergoes quality control testing to ensure reliable performance. While specific warranty details may vary, Dorman generally offers a limited warranty covering defects in material and workmanship. Refer to the product documentation for exact warranty terms.

BrandDorman
Part Number911-542
Color/FinishBlack
Connector GenderFemale
Connector Quantity0
Connector Quantity1
Connector ShapeRectangle
Connector/Terminal ConfigurationBlade
Housing MaterialPlastic
Installation NoteNo
Package Contents1 Evap Valve
Port Outside Diameter22.6
Port Quantity1
Terminal GenderMale
Terminal Quantity2
Terminal TypeBlade
Universal Or Specific FitSpecific
Wiring Harness IncludedNo

This part fits 9 vehicles. Search below:

YearMakeModelLitersCylindersPositionNotes
1998FordExplorer5.0LV8N/A
1998FordExplorer4.0LV6N/A
1998MercuryMountaineer5.0LV8N/A
1998MercuryMountaineer4.0LV6N/A
1997FordExplorer5.0LV8N/A
1997FordExplorer4.0LV6N/A
1997MercuryMountaineer5.0LV8N/A
1996FordExplorer5.0LV8N/A
1996FordExplorer4.0LV6N/A

* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.

This part directly replaces or is cross-referenced with the following part numbers:

CVS25F78Z9F945BA

Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.