HomeBrake > Service KitsDorman 919-160 Brake Hydraulic Line Kit
Part #: 85

Dorman 919-160 Brake Hydraulic Line Kit

14 vehicles fit this part
Select your vehicle to confirm fitment
Verify this part fits before purchasing — free returns if it doesn't
$151.01Free Shipping
Free ShippingNo Cost to Continental U.S.
Free Returns*Wrong fit? No cost
60-Day ReturnsMoney back guarantee
*Free return shipping only qualifies if our fitment verification tool is used.
In Stock · Ready To Ship Most orders ship same-day if ordered before 1pm CST.
OE Direct Replacement — Bolt-on fit, no modifications needed
Easy Returns — Return within 60 days for a full refund
Fast Shipping — Most orders ship same business day before 1pm CST

Durable Brake Hydraulic Line Kit for Chevrolet and GMC Trucks

The Dorman 919-160 Brake Hydraulic Line Kit is designed specifically for Chevrolet and GMC heavy-duty trucks, including the Sierra 3500, Sierra 3500 Classic, Silverado 3500, and Silverado 3500 Classic models. This kit provides reliable brake line replacement with pre-formed stainless steel tubes and all necessary fittings included.

  • Constructed from corrosion-resistant stainless steel for long-lasting durability
  • Pre-formed tubes ensure precise fitment and easier installation
  • Includes all required fittings for a complete brake hydraulic line replacement
  • Rated for a maximum pressure of 4000 psi to meet heavy-duty braking demands
  • Comes with 7 tubes to cover the full brake hydraulic line system

Product Details and Specifications

The Dorman 919-160 kit features stainless steel brake lines that resist rust and corrosion, essential for maintaining brake system integrity in demanding environments. The pre-formed design matches the original factory lines, reducing installation time and minimizing the need for bending or modification. With fittings included, this kit provides a comprehensive solution for brake hydraulic line replacement on Chevrolet Sierra 3500 and Silverado 3500 trucks, including Classic models. The lines are rated to handle pressures up to 4000 psi, ensuring compatibility with heavy-duty braking systems.

Compatible Vehicles and Applications

  • Chevrolet Sierra 3500 (including Classic)
  • Chevrolet Silverado 3500 (including Classic)
  • GMC Sierra 3500 (including Classic)
  • GMC Silverado 3500 (including Classic)

Common Issues Addressed by This Brake Line Kit

  • Corroded or rusted brake lines causing fluid leaks
  • Damaged or cracked brake hydraulic lines from wear or impact
  • Brake line failure leading to reduced braking performance
  • Upgrading to stainless steel lines for improved durability
  • Replacing original lines to restore factory brake system integrity

Installation Notes and Tips

Installation of the Dorman 919-160 brake hydraulic line kit requires basic mechanical skills and proper brake system knowledge. The pre-formed stainless steel tubes are designed to fit the brake line routing of Chevrolet and GMC 3500 series trucks, minimizing the need for adjustments. Ensure all fittings are tightened to manufacturer torque specifications and bleed the brake system thoroughly after installation to remove air and maintain braking efficiency.

Quality Assurance and Warranty

Dorman provides this brake hydraulic line kit with quality standards that meet or exceed OEM specifications. The stainless steel construction offers enhanced corrosion resistance for extended service life. While specific warranty details may vary, Dorman typically backs their parts with a limited warranty against defects in material and workmanship, providing confidence in the product's reliability.

BrandAutolite
Part Number85
Center Electrode Core MaterialCopper
Center Electrode DesignStandard / Regular
Center Electrode Tip MaterialNickel
Electrical Terminal TypeRemovable Nut
Ground Electrode Core MaterialNickel
Ground Electrode Quantity1
Ground Electrode Tip DesignTapered
Ground Electrode Tip MaterialNickel
Hex Size13/16"
Hex Size21
Insulator MaterialCeramic
Insulator TypeMid Projection
Pre-Gap Size0.034
Pre-Gap Size0.90
Reach0.374
Reach9.5
Resistance4000
Resistor TypeYes
Seat TypeFlat
Thread Diameter14.0

This part fits 14 vehicles. Search below:

YearMakeModelBody Type# DoorsBed LengthWheel BasePositionNotes
2007ChevroletSilverado 3500 ClassicExtended Cab Pickup8' 0" Foot BedN/Aw/Dual Rear Wheels (DRW)
2007GMCSierra 3500 ClassicExtended Cab Pickup8' 0" Foot BedN/Aw/Dual Rear Wheels (DRW)
2006ChevroletSilverado 3500Cab & Chassis4 DoorN/Aw/Dual Rear Wheels (DRW)
2006ChevroletSilverado 3500Cab & Chassis2 Door185.5"N/Aw/Dual Rear Wheels (DRW)
2006GMCSierra 3500Cab & Chassis4 DoorN/Aw/Dual Rear Wheels (DRW)
2006GMCSierra 3500Cab & Chassis2 Door185.5"N/Aw/Dual Rear Wheels (DRW)
2005ChevroletSilverado 3500Cab & Chassis4 DoorN/Aw/Dual Rear Wheels (DRW)
2005ChevroletSilverado 3500Cab & Chassis2 Door185.5"N/Aw/Dual Rear Wheels (DRW)
2005GMCSierra 3500Cab & Chassis4 DoorN/Aw/Dual Rear Wheels (DRW)
2005GMCSierra 3500Cab & Chassis2 Door185.5"N/Aw/Dual Rear Wheels (DRW)
2004ChevroletSilverado 3500Cab & Chassis4 DoorN/Aw/Dual Rear Wheels (DRW)
2004GMCSierra 3500Cab & Chassis4 DoorN/Aw/Dual Rear Wheels (DRW)
2003ChevroletSilverado 3500Cab & Chassis4 DoorN/Aw/Dual Rear Wheels (DRW)
2003GMCSierra 3500Cab & Chassis4 DoorN/Aw/Dual Rear Wheels (DRW)

* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.

This part directly replaces or is cross-referenced with the following part numbers:

0 250 202 045103036333243SA32

Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.