HomeTransmission > Manual Transmission ComponentsDorman CM640078 Clutch Master Cylinder
Part #: CM640078

Dorman CM640078 Clutch Master Cylinder

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⚙️ 16 vehicles fit this part
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OE Direct Replacement — Bolt-on fit, no modifications needed
🚗Fitment: Chevrolet, Pontiac, and Daewoo, Aveo, G3, Lanos, and Leganza
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Reliable Clutch Master Cylinder for Chevrolet Aveo and Pontiac G3

The Dorman CM640078 clutch master cylinder is designed as a standard replacement part for manual transmission systems. Engineered with a 0.625-inch bore diameter, this component ensures consistent hydraulic pressure for smooth clutch operation in Chevrolet Aveo and Pontiac G3 models.

Key Features of the Dorman CM640078 Clutch Master Cylinder

  • Standard replacement grade for dependable performance
  • Precisely engineered 0.625-inch bore diameter for optimal hydraulic function
  • Includes clutch master cylinder unit ready for installation
  • Compatible with Chevrolet Aveo and Pontiac G3 manual transmissions
  • Manufactured by Dorman, a trusted name in automotive replacement parts

Detailed Product Description

The Dorman CM640078 clutch master cylinder is a critical component in the hydraulic clutch system of select Chevrolet and Pontiac vehicles. Its 0.625-inch bore diameter is designed to provide the correct hydraulic pressure needed to engage and disengage the clutch smoothly. This standard replacement part meets OEM specifications, making it suitable for restoring clutch function in manual transmission Chevrolet Aveo and Pontiac G3 models. The package includes the clutch master cylinder itself, simplifying the replacement process.

Common Applications and Issues Addressed

  • Restores clutch hydraulic pressure for proper pedal feel
  • Eliminates clutch engagement problems caused by master cylinder failure
  • Resolves fluid leaks that lead to clutch slippage or incomplete disengagement
  • Addresses spongy or soft clutch pedal issues
  • Prevents transmission damage due to improper clutch operation

Installation Notes and Tips

  • Ensure compatibility with Chevrolet Aveo and Pontiac G3 manual transmission models before installation
  • Bleed the clutch hydraulic system thoroughly after installation to remove air pockets
  • Inspect related components such as the clutch slave cylinder and hydraulic lines for wear
  • Use proper tools to avoid damage to the cylinder or surrounding parts during replacement

Quality Assurance and Warranty

Dorman manufactures the CM640078 clutch master cylinder to meet industry standards for durability and performance. This standard replacement part undergoes quality control testing to ensure reliable operation. While specific warranty details may vary, Dorman typically offers coverage against defects in materials and workmanship to support long-term use in Chevrolet Aveo and Pontiac G3 vehicles.

BrandDorman
Part NumberCM640078
Bore Diameter0.625
Item GradeStandard Replacement
Package ContentsClutch Master Cylinder

This part fits 16 vehicles. Search below:

YearMakeModelPositionNotes
2018ChevroletAveoN/A
2017ChevroletAveoN/A
2016ChevroletAveoN/ACompatible with drum brake wheel cylinders featuring a 5/8" bore size.
2015ChevroletAveoN/ACompatible with drum brake wheel cylinders featuring a 5/8" bore size.
2014ChevroletAveoN/ACompatible with drum brake wheel cylinders featuring a 5/8" bore size.
2013ChevroletAveoN/ACompatible with drum brake wheel cylinders featuring a 5/8" bore size.
2012ChevroletAveoN/ACompatible with drum brake wheel cylinders featuring a 5/8" bore size.
2011ChevroletAveoN/ACompatible with drum brake wheel cylinders featuring a 5/8" bore size.
2010ChevroletAveoN/ACompatible with drum brake wheel cylinders featuring a 5/8" bore size.
2009ChevroletAveoN/ACompatible with drum brake wheel cylinders featuring a 5/8" bore size.
2009PontiacG3N/ACompatible with drum brake wheel cylinders featuring a 5/8" bore size.
2008ChevroletAveoN/ACompatible with drum brake wheel cylinders featuring a 5/8" bore size.
2008PontiacG3N/ACompatible with drum brake wheel cylinders featuring a 5/8" bore size.
2007ChevroletAveoN/ACompatible with drum brake wheel cylinders featuring a 5/8" bore size.
2007PontiacG3N/ACompatible with drum brake wheel cylinders featuring a 5/8" bore size.
2006ChevroletAveoN/ACompatible with drum brake wheel cylinders featuring a 5/8" bore size.

* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.

This part directly replaces or is cross-referenced with the following part numbers:

072-9420136.490008000449624947296652652CM143704CM452530LMC617M1202

Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.