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Dorman HW16440 Disc Brake Caliper Bushing - Front or Rear
| Brand | Dorman HW16440 |
|---|---|
| Position | Rear |
| Boot Included | Yes |
| Color | Black |
| FMSI Number | D1089 |
| FMSI Number | D1521 |
| FMSI Number | D1625 |
| Inside Diameter | 6.9 |
| Length | 15.3 |
| Lubricant Included | No |
| Material | EPDM Rubber |
| Outside Diameter | 9.7 |
| Outside Diameter | 12.25 |
| Outside Diameter | 24 |
| Package Contents | Disc Brake Caliper Bushing |
| Fits | Fiat, Ford, Jeep, Dodge, Chrysler, Ram, Volkswagen, and Mercury · 112 vehicles |
OE-style fit and function. Matches the original part’s role for straightforward replacement.
EPDM rubber construction. Provides durable, flexible performance in brake service.
Boot included. Adds protection for the bushing during operation.
Cross-references Carlson 16203, Raybestos Brakes H16123 and 18K2447 for the same application. See all 4.
Dorman HW16440 Disc Brake Caliper Bushing
Dorman HW16440 is a disc brake caliper bushing built to match the fit and function of the original part on specified vehicles. It uses EPDM rubber for dependable sealing and movement control, with a black finish and an included boot for a direct replacement on select front and rear brake applications.
Key Features
- EPDM rubber construction for brake-system durability
- Direct-fit replacement for the original disc brake caliper bushing
- Boot included for the specified application
- Black finish
- FMSI references: D1089, D1521, and D1625
- Part number: HW16440
Detailed Product Overview
This Dorman brake bushing is engineered for vehicles that need a precise caliper interface to maintain proper brake operation. It is listed for a wide range of applications, including Chrysler Pacifica and Voyager front brake service, Dodge Grand Caravan front and rear brake repairs, and other select platforms such as Ford F-150 rear and Mini Cooper front. The HW16440 part number is also cross-referenced to Carlson 16203 and Raybestos Brakes H16123 for the same application.
With its EPDM rubber material and OE-style dimensions, HW16440 is suited for restoring caliper bushing function where wear, cracking, or loss of fit has affected brake performance. It is a practical replacement for technicians servicing Chrysler, Dodge, Fiat, Ford, Hyundai, Jeep, Ram, Mini, and Volkswagen brake systems.
Common Problems This Part Can Address
- Worn or hardened caliper bushing material
- Brake noise caused by loose or deteriorated bushing fit
- Uneven caliper movement during braking
- Loss of proper sealing at the caliper bushing area
- Brake service issues on front or rear caliper assemblies
Installation Notes and Tips
Verify caliper style, rotor size, and position before installation. This part is listed for specific front and rear applications, including dual piston caliper and heavy-duty brake notes on certain vehicles. Confirm the vehicle match against the fitment data for Chrysler Pacifica, Dodge Grand Caravan, Ford Mustang, and other listed applications before replacing the original bushing.
Quality Assurance
Dorman states that this disc brake caliper bushing is made from quality materials and engineered to match original part fit and function on specified vehicles. The design focuses on reliable performance in the brake system.
| Year | Make | Model | Submodel | Drive Type | Liters | Cylinders | Fuel Type | Position | Notes |
|---|---|---|---|---|---|---|---|---|---|
| 2025 | Chrysler | Pacifica | — | FWD | — | — | — | Front | — |
| 2025 | Chrysler | Voyager | — | — | — | — | — | Front | — |
| 2024 | Chrysler | Pacifica | — | FWD | — | — | — | Front | — |
| 2024 | Chrysler | Voyager | — | — | — | — | — | Front | — |
| 2023 | Chrysler | Pacifica | — | FWD | — | — | — | Front | — |
| 2023 | Chrysler | Voyager | — | — | — | — | — | Front | — |
| 2022 | Chrysler | Pacifica | — | FWD | — | — | — | Front | — |
| 2022 | Chrysler | Voyager | — | — | — | — | — | Front | — |
| 2021 | Chrysler | Pacifica | — | FWD | — | — | — | Front | — |
| 2021 | Chrysler | Voyager | — | — | — | — | — | Front | — |
| 2020 | Chrysler | Pacifica | — | FWD | — | — | — | Front | — |
| 2020 | Chrysler | Voyager | — | — | — | — | — | Front | — |
| 2020 | Dodge | Grand Caravan | — | — | — | — | — | Front | — |
| 2020 | Dodge | Journey | — | — | — | — | — | Front | — |
| 2020 | Fiat | 500L | — | — | — | — | — | Rear | — |
| 2020 | Hyundai | Santa Fe | — | — | — | — | — | Rear | — |
| 2019 | Chrysler | Pacifica | — | — | — | — | — | Front | — |
| 2019 | Dodge | Grand Caravan | — | — | — | — | — | Front | — |
| 2019 | Dodge | Journey | — | — | — | — | — | Front | — |
| 2019 | Fiat | 500 | — | — | — | — | GAS | Rear | — |
| 2019 | Fiat | 500L | — | — | — | — | — | Rear | — |
| 2019 | Hyundai | Santa Fe | — | — | — | — | — | Rear | — |
| 2018 | Chrysler | Pacifica | — | — | — | — | — | Front | — |
| 2018 | Dodge | Grand Caravan | — | — | — | — | — | Front | — |
| 2018 | Dodge | Journey | — | — | — | — | — | Rear | — |
| 2018 | Fiat | 500 | — | — | — | — | GAS | Rear | — |
| 2018 | Fiat | 500L | — | — | — | — | — | Rear | — |
| 2018 | Ford | F-150 | — | — | — | — | — | Rear | — |
| 2017 | Chrysler | Pacifica | — | — | — | — | — | Front | — |
| 2017 | Dodge | Grand Caravan | — | — | — | — | — | Rear | — |
| 2017 | Dodge | Journey | — | — | — | — | — | Rear | — |
| 2017 | Fiat | 500 | — | — | — | — | GAS | Rear | — |
| 2017 | Fiat | 500L | — | — | — | — | — | Rear | — |
| 2017 | Ford | F-150 | — | — | — | — | — | Rear | — |
| 2016 | Chrysler | Town & Country | — | — | — | — | — | Front | Dual Piston Caliper |
| 2016 | Dodge | Grand Caravan | — | — | — | — | — | Front | Dual Piston Caliper |
| 2016 | Dodge | Journey | — | — | — | — | — | Rear | — |
| 2016 | Fiat | 500 | — | — | — | — | GAS | Rear | — |
| 2016 | Fiat | 500L | — | — | — | — | — | Rear | — |
| 2016 | Ford | F-150 | — | — | — | — | — | Rear | — |
| 2015 | Chrysler | Town & Country | — | — | — | — | — | Front | Dual Piston Caliper |
| 2015 | Dodge | Grand Caravan | — | — | — | — | — | Front | Dual Piston Caliper |
| 2015 | Dodge | Journey | — | — | — | — | — | Rear | — |
| 2015 | Fiat | 500 | — | — | — | — | — | Rear | — |
| 2015 | Fiat | 500L | — | — | — | — | — | Rear | — |
| 2015 | Ford | F-150 | — | — | — | — | — | Rear | — |
| 2015 | Jeep | Renegade | — | — | — | — | — | Rear | — |
| 2015 | Mini | Cooper | — | — | 1.6L | L4 | — | Front | 294 mm Rotor |
| 2015 | Ram | C/V | — | — | — | — | — | Front | Exc. Heavy Duty Brakes |
| 2014 | Chrysler | Town & Country | — | — | — | — | — | Front | Dual Piston Caliper |
| 2014 | Dodge | Grand Caravan | — | — | — | — | — | Front | Dual Piston Caliper |
| 2014 | Dodge | Journey | — | — | — | — | — | Front | — |
| 2014 | Dodge | Journey | — | — | — | — | — | Rear | — |
| 2014 | Fiat | 500 | — | — | — | — | — | Rear | — |
| 2014 | Fiat | 500L | — | — | — | — | — | Rear | — |
| 2014 | Ford | F-150 | — | — | — | — | — | Rear | — |
| 2014 | Ford | Mustang | — | — | — | — | — | Front | Dual Piston Caliper |
| 2014 | Mini | Cooper | — | — | 1.6L | L4 | — | Front | 294 mm Rotor |
| 2014 | Ram | C/V | — | — | — | — | — | Front | Exc. Heavy Duty Brakes |
| 2014 | Volkswagen | Routan | — | — | — | — | — | Rear | Dual Piston Caliper |
| 2013 | Chrysler | Town & Country | — | — | — | — | — | Front | — |
| 2013 | Chrysler | Town & Country | — | — | — | — | — | Rear | — |
| 2013 | Dodge | Grand Caravan | — | — | — | — | — | Front | — |
| 2013 | Dodge | Grand Caravan | — | — | — | — | — | Rear | — |
| 2013 | Dodge | Journey | — | — | — | — | — | Front | — |
| 2013 | Dodge | Journey | — | — | — | — | — | Rear | — |
| 2013 | Fiat | 500 | — | — | — | — | — | Rear | — |
| 2013 | Ford | F-150 | — | — | — | — | — | Rear | — |
| 2013 | Ford | Mustang | — | — | — | — | — | Front | Dual Piston Caliper |
| 2013 | Mini | Cooper | — | — | — | — | — | Front | 294 mm Rotor |
| 2013 | Ram | C/V | — | — | — | — | — | Front | — |
| 2013 | Ram | C/V | — | — | — | — | — | Rear | — |
| 2013 | Volkswagen | Routan | — | — | — | — | — | Front | Dual Piston Caliper |
| 2012 | Chrysler | Town & Country | — | — | — | — | — | Front | — |
| 2012 | Chrysler | Town & Country | — | — | — | — | — | Rear | — |
| 2012 | Dodge | Grand Caravan | — | — | — | — | — | Front | — |
| 2012 | Dodge | Grand Caravan | — | — | — | — | — | Rear | — |
| 2012 | Dodge | Journey | — | — | — | — | — | Front | — |
| 2012 | Dodge | Journey | — | — | — | — | — | Rear | — |
| 2012 | Fiat | 500 | — | — | — | — | — | Rear | — |
| 2012 | Ford | F-150 | — | — | — | — | — | Rear | — |
| 2012 | Ford | Mustang | — | — | — | — | — | Front | wo/Brembo Brakes |
| 2012 | Mini | Cooper | — | — | — | — | — | Front | 294 mm Rotor |
| 2012 | Ram | C/V | — | — | — | — | — | Front | — |
| 2012 | Ram | C/V | — | — | — | — | — | Rear | — |
| 2012 | Volkswagen | Routan | S | — | — | — | — | Front | — |
| 2012 | Volkswagen | Routan | SEL Premium | — | — | — | — | Front | — |
| 2012 | Volkswagen | Routan | SE | — | — | — | — | Front | — |
| 2012 | Volkswagen | Routan | SEL | — | — | — | — | Front | — |
| 2012 | Volkswagen | Routan | — | — | — | — | — | Rear | — |
| 2011 | Dodge | Grand Caravan | — | — | — | — | — | Rear | Heavy Duty Brakes |
| 2011 | Dodge | Journey | — | — | — | — | — | Front | — |
| 2011 | Ford | Mustang | — | — | — | — | — | Front | wo/Brembo Brakes |
| 2011 | Mini | Cooper | — | — | — | — | — | Front | 294 mm Rotor |
| 2010 | Dodge | Journey | — | — | — | — | — | Front | — |
| 2010 | Ford | Mustang | — | — | — | — | — | Front | wo/Brembo Brakes |
| 2010 | Mini | Cooper | — | — | — | — | — | Front | 294 mm Rotor |
| 2009 | Dodge | Journey | — | — | — | — | — | Front | — |
| 2009 | Ford | Mustang | — | — | — | — | — | Front | wo/Brembo Brakes |
| 2009 | Mini | Cooper | — | — | — | — | — | Front | 294 mm Rotor |
| 2008 | Ford | Mustang | — | — | — | — | — | Front | wo/Brembo Brakes |
| 2008 | Mini | Cooper | — | — | — | — | — | Front | — |
| 2007 | Ford | Freestar | — | — | — | — | — | Front | — |
| 2007 | Ford | Mustang | — | — | — | — | — | Front | wo/Brembo Brakes |
| 2007 | Mini | Cooper | — | — | — | — | — | Front | — |
| 2006 | Ford | Freestar | — | — | — | — | — | Front | — |
| 2006 | Ford | GT | — | — | — | — | — | Front | — |
| 2006 | Ford | Mustang | — | — | — | — | — | Front | — |
| 2005 | Ford | Freestar | — | — | — | — | — | Front | — |
| 2005 | Ford | GT | — | — | — | — | — | Front | — |
| 2005 | Ford | Mustang | — | — | — | — | — | Front | — |
| 2004 | Ford | Freestar | — | — | — | — | — | Front | — |
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