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Dorman M630027 Brake Master Cylinder
Reliable Brake Master Cylinder for Chevrolet and GMC Vans
The Dorman M630027 brake master cylinder is engineered to restore proper brake hydraulics in Chevrolet Express 2500, Express 3500, GMC Savana 2500, and Savana 3500 models. Designed with durable aluminum construction and a built-in reservoir, this master cylinder ensures consistent brake fluid delivery for safe and effective braking performance.
- Master cylinder bore diameter: 1.25 inches for precise hydraulic pressure
- Constructed from lightweight, corrosion-resistant aluminum
- Includes an integrated reservoir for brake fluid storage
- Two outlet ports with rearward outlet size 1/2-20 and secondary outlet thread diameter 9/16-18
- Compatible with Chevrolet Express 2500/3500 and GMC Savana 2500/3500
- Part number M630027 for accurate replacement
Product Details and Specifications
This Dorman brake master cylinder (part number M630027) is designed specifically for brake hydraulics systems in full-size Chevrolet and GMC vans. The 1.25-inch bore diameter provides the correct hydraulic pressure needed for these heavy-duty vehicles. Made from aluminum, the master cylinder offers resistance to corrosion and heat, contributing to longer service life. The included reservoir simplifies installation and maintenance by housing the brake fluid directly on the unit. With two outlets, including a rearward outlet sized 1/2-20 and a secondary outlet thread diameter of 9/16-18, this master cylinder matches the original equipment specifications for the Express and Savana series.
Common Applications and Problem Resolution
- Restores brake pressure loss due to worn or leaking master cylinder
- Eliminates spongy or unresponsive brake pedal feel
- Replaces master cylinders with damaged or corroded reservoirs
- Addresses brake fluid leaks from faulty seals or ports
- Ensures proper brake fluid distribution in dual outlet brake systems
Installation Notes and Tips
Installation of the Dorman M630027 brake master cylinder requires basic mechanical skills and proper brake system knowledge. Since mounting hardware is not included, retain original fasteners or source compatible hardware. Bleed the brake system thoroughly after installation to remove air and ensure optimal brake performance. Verify outlet thread sizes (1/2-20 rearward and 9/16-18 secondary) match your vehicle’s brake lines before installation.
Quality Assurance and Warranty Information
Dorman manufactures this brake master cylinder to meet or exceed OEM standards for fit, form, and function. The aluminum construction and integrated reservoir are designed for durability and reliable operation under demanding conditions. While mounting hardware is not included, the product is backed by Dorman’s limited warranty against defects in materials and workmanship, providing confidence in your replacement part.
| Brand | Dorman |
|---|---|
| Part Number | M630027 |
| Master Cylinder Bore Diameter | 1.25 |
| Master Cylinder Material | Aluminum |
| Mounting Hardware Included | No |
| Number of Outlets | 2 |
| Package Contents | Master Cylinder |
| Rearward Outlet Size | 1/2-20 |
| Reservoir Included | Yes |
| Secondary Outlet Thread Diameter | 9/16-18 |
| Sensor Included | No |
This part fits 28 vehicles. Search below:
| Year | Make | Model | Position | Notes |
|---|---|---|---|---|
| 2002 | Chevrolet | Express 2500 | N/A | Bore size 1.25 In. for use with Hydraulic Booster |
| 2002 | Chevrolet | Express 3500 | N/A | Verify vehicle compatibility before purchasing 1.25" bore size drum brake wheel cylinder. |
| 2002 | GMC | Savana 2500 | N/A | Bore size 1.25 In. for use with Hydraulic Booster |
| 2002 | GMC | Savana 3500 | N/A | Verify vehicle compatibility before purchasing 1.25" bore size drum brake wheel cylinder. |
| 2001 | Chevrolet | Express 2500 | N/A | Bore size 1.25 In. for use with Hydraulic Booster |
| 2001 | Chevrolet | Express 3500 | N/A | Verify vehicle compatibility before purchasing 1.25" bore size drum brake wheel cylinder. |
| 2001 | GMC | Savana 2500 | N/A | Bore size 1.25 In. for use with Hydraulic Booster |
| 2001 | GMC | Savana 3500 | N/A | Verify vehicle compatibility before purchasing 1.25" bore size drum brake wheel cylinder. |
| 2000 | Chevrolet | Express 2500 | N/A | Bore size 1.25 In. for use with Hydraulic Booster |
| 2000 | Chevrolet | Express 3500 | N/A | Verify vehicle compatibility before purchasing 1.25" bore size drum brake wheel cylinder. |
| 2000 | GMC | Savana 2500 | N/A | Bore size 1.25 In. for use with Hydraulic Booster |
| 2000 | GMC | Savana 3500 | N/A | Verify vehicle compatibility before purchasing 1.25" bore size drum brake wheel cylinder. |
| 1999 | Chevrolet | Express 2500 | N/A | Bore size 1.25 In. for use with Hydraulic Booster |
| 1999 | Chevrolet | Express 3500 | N/A | Verify vehicle compatibility before purchasing 1.25" bore size drum brake wheel cylinder. |
| 1999 | GMC | Savana 2500 | N/A | Bore size 1.25 In. for use with Hydraulic Booster |
| 1999 | GMC | Savana 3500 | N/A | Verify vehicle compatibility before purchasing 1.25" bore size drum brake wheel cylinder. |
| 1998 | Chevrolet | Express 2500 | N/A | Bore size 1.25 In. for use with Hydraulic Booster |
| 1998 | Chevrolet | Express 3500 | N/A | Verify vehicle compatibility before purchasing 1.25" bore size drum brake wheel cylinder. |
| 1998 | GMC | Savana 2500 | N/A | Bore size 1.25 In. for use with Hydraulic Booster |
| 1998 | GMC | Savana 3500 | N/A | Verify vehicle compatibility before purchasing 1.25" bore size drum brake wheel cylinder. |
| 1997 | Chevrolet | Express 2500 | N/A | Bore size 1.25 In. for use with Hydraulic Booster |
| 1997 | Chevrolet | Express 3500 | N/A | Verify vehicle compatibility before purchasing 1.25" bore size drum brake wheel cylinder. |
| 1997 | GMC | Savana 2500 | N/A | Bore size 1.25 In. for use with Hydraulic Booster |
| 1997 | GMC | Savana 3500 | N/A | Verify vehicle compatibility before purchasing 1.25" bore size drum brake wheel cylinder. |
| 1996 | Chevrolet | Express 2500 | N/A | Bore size 1.25 In. for use with Hydraulic Booster |
| 1996 | Chevrolet | Express 3500 | N/A | Verify vehicle compatibility before purchasing 1.25" bore size drum brake wheel cylinder. |
| 1996 | GMC | Savana 2500 | N/A | Bore size 1.25 In. for use with Hydraulic Booster |
| 1996 | GMC | Savana 3500 | N/A | Verify vehicle compatibility before purchasing 1.25" bore size drum brake wheel cylinder. |
* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.
This part directly replaces or is cross-referenced with the following part numbers:
Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.