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Dorman M630402 Brake Master Cylinder
Reliable Brake Master Cylinder for Chevrolet Cobalt and Pontiac G5
The Dorman M630402 brake master cylinder is engineered to restore proper brake hydraulics in your Chevrolet Cobalt or Pontiac G5. Designed with precision, this master cylinder includes a reservoir and sensor to ensure consistent brake fluid management and system monitoring.
Key Features of the Dorman M630402 Brake Master Cylinder
- Master cylinder bore diameter of 0.875 inches for accurate hydraulic pressure
- Constructed from durable aluminum material for corrosion resistance and longevity
- Includes an integrated reservoir for brake fluid storage
- Equipped with a sensor to monitor brake fluid levels and system status
- Two outlets with M12 x 1.0 thread size for rearward and secondary connections
Detailed Product Description
The Dorman M630402 brake master cylinder is specifically designed for use in Chevrolet Cobalt and Pontiac G5 models, providing a direct replacement for the original equipment. Its aluminum construction offers a balance of strength and lightweight performance, while the 0.875-inch bore diameter ensures proper hydraulic pressure for effective braking. The included reservoir simplifies brake fluid management, and the integrated sensor supports vehicle monitoring systems by detecting fluid levels. With two outlets featuring M12 x 1.0 thread pitch, this master cylinder facilitates secure and reliable brake line connections.
Common Brake System Issues Addressed
- Brake pedal sinking or sponginess due to master cylinder wear
- Brake fluid leaks from a damaged or corroded master cylinder
- Warning lights triggered by faulty brake fluid level sensors
- Uneven braking performance caused by hydraulic pressure loss
- Replacement of original master cylinder in Chevrolet Cobalt or Pontiac G5
Installation Notes and Tips
When installing the Dorman M630402 brake master cylinder, ensure the brake system is properly bled to remove air and maintain hydraulic integrity. Verify that the sensor connector is securely attached to maintain accurate fluid level monitoring. Use compatible brake fluid as specified by the vehicle manufacturer. Note that mounting hardware is not included and should be reused or sourced separately if needed.
Quality Assurance and Warranty
Dorman brake master cylinders are manufactured to meet or exceed OEM specifications, providing reliable performance and durability. This product includes a limited warranty against defects in material and workmanship, ensuring confidence in your brake system replacement.
| Brand | Dorman |
| Part Number | M630402 |
| Mounting Hardware Included | No |
| Master Cylinder Bore Diameter | 0.875 |
| Master Cylinder Material | Aluminum |
| Reservoir Included | Yes |
| Sensor Included | Yes |
| Number of Outlets | 2 |
| Package Contents | Master cylinder |
| Rearward Outlet Size | M12 x 1.0 |
| Secondary Outlet Thread Diameter | M12 x 1.0 |
| Thread Pitch | 1.0 |
This part fits 2 vehicles. Search below:
| Year | Make | Model | Transmission | Position | Notes |
|---|---|---|---|---|---|
| 2008 | Chevrolet | Cobalt | Automatic | N/A | Compatible with Brake Master Cylinders with Active Brake Control and a bore size of 7/8 inch. |
| 2008 | Pontiac | G5 | Automatic | N/A | Compatible with Brake Master Cylinders with Active Brake Control and a bore size of 7/8 inch. |
* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.
This part directly replaces or is cross-referenced with the following part numbers:
Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.