HomeBrake > Brake HydraulicsDorman M630402 Brake Master Cylinder
Part #: M630402

Dorman M630402 Brake Master Cylinder

⚙️ 2 vehicles fit this part
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OE Direct Replacement — Bolt-on fit, no modifications needed
🚗Fitment: Chevrolet and Pontiac, Cobalt and G5
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Reliable Brake Master Cylinder for Chevrolet Cobalt and Pontiac G5

The Dorman M630402 brake master cylinder is engineered to restore proper brake hydraulics in your Chevrolet Cobalt or Pontiac G5. Designed with precision, this master cylinder includes a reservoir and sensor to ensure consistent brake fluid management and system monitoring.

Key Features of the Dorman M630402 Brake Master Cylinder

  • Master cylinder bore diameter of 0.875 inches for accurate hydraulic pressure
  • Constructed from durable aluminum material for corrosion resistance and longevity
  • Includes an integrated reservoir for brake fluid storage
  • Equipped with a sensor to monitor brake fluid levels and system status
  • Two outlets with M12 x 1.0 thread size for rearward and secondary connections

Detailed Product Description

The Dorman M630402 brake master cylinder is specifically designed for use in Chevrolet Cobalt and Pontiac G5 models, providing a direct replacement for the original equipment. Its aluminum construction offers a balance of strength and lightweight performance, while the 0.875-inch bore diameter ensures proper hydraulic pressure for effective braking. The included reservoir simplifies brake fluid management, and the integrated sensor supports vehicle monitoring systems by detecting fluid levels. With two outlets featuring M12 x 1.0 thread pitch, this master cylinder facilitates secure and reliable brake line connections.

Common Brake System Issues Addressed

  • Brake pedal sinking or sponginess due to master cylinder wear
  • Brake fluid leaks from a damaged or corroded master cylinder
  • Warning lights triggered by faulty brake fluid level sensors
  • Uneven braking performance caused by hydraulic pressure loss
  • Replacement of original master cylinder in Chevrolet Cobalt or Pontiac G5

Installation Notes and Tips

When installing the Dorman M630402 brake master cylinder, ensure the brake system is properly bled to remove air and maintain hydraulic integrity. Verify that the sensor connector is securely attached to maintain accurate fluid level monitoring. Use compatible brake fluid as specified by the vehicle manufacturer. Note that mounting hardware is not included and should be reused or sourced separately if needed.

Quality Assurance and Warranty

Dorman brake master cylinders are manufactured to meet or exceed OEM specifications, providing reliable performance and durability. This product includes a limited warranty against defects in material and workmanship, ensuring confidence in your brake system replacement.

BrandDorman
Part NumberM630402
Mounting Hardware IncludedNo
Master Cylinder Bore Diameter0.875
Master Cylinder MaterialAluminum
Reservoir IncludedYes
Sensor IncludedYes
Number of Outlets2
Package ContentsMaster cylinder
Rearward Outlet SizeM12 x 1.0
Secondary Outlet Thread DiameterM12 x 1.0
Thread Pitch1.0

This part fits 2 vehicles. Search below:

YearMakeModelTransmissionPositionNotes
2008ChevroletCobaltAutomaticN/ACompatible with Brake Master Cylinders with Active Brake Control and a bore size of 7/8 inch.
2008PontiacG5AutomaticN/ACompatible with Brake Master Cylinders with Active Brake Control and a bore size of 7/8 inch.

* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.

This part directly replaces or is cross-referenced with the following part numbers:

10-378213-3782130.6215815857887MC391315R135778

Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.