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Dorman M630505 Brake Master Cylinder
Reliable Brake Master Cylinder for Chevrolet and GMC Trucks
The Dorman M630505 Brake Master Cylinder is engineered to restore proper brake hydraulics for Chevrolet Silverado 2500 HD, 3500 HD, and GMC Sierra 2500 HD, 3500 HD models. Designed with precision, this master cylinder ensures consistent brake fluid pressure and reliable stopping power.
- Master cylinder bore diameter of 1.5 inches for optimal hydraulic performance
- Durable aluminum construction for corrosion resistance and long service life
- Includes reservoir and sensor for complete brake system integration
- Three outlets with rearward outlet sizes M12 x 1.0 and M12 x 1.5 for versatile brake line connections
- Secondary outlet thread diameter of M12 x 1.0 with a thread pitch of 1.0 for secure fittings
Detailed Product Description
The Dorman M630505 brake master cylinder is designed specifically for heavy-duty Chevrolet Silverado and GMC Sierra trucks, including 2500 HD and 3500 HD models. Constructed from aluminum, this master cylinder offers enhanced durability and resistance to corrosion, which is critical for maintaining brake system integrity under demanding conditions. The 1.5-inch bore diameter provides the necessary hydraulic pressure to ensure effective brake operation. This unit comes complete with an integrated reservoir and sensor, allowing for seamless compatibility with the vehicle’s brake fluid monitoring system. Featuring three outlets, including rearward outlet sizes of M12 x 1.0 and M12 x 1.5, it supports multiple brake line configurations, making it suitable for complex brake systems found in heavy-duty trucks.
Common Applications and Issues Addressed
- Restores brake fluid pressure in Chevrolet Silverado 2500 HD and 3500 HD brake systems
- Replaces worn or leaking master cylinders causing brake pedal sponginess or failure
- Solves brake fluid leaks due to damaged or corroded master cylinder components
- Addresses sensor malfunctions related to brake fluid level monitoring
- Supports brake system upgrades requiring precise hydraulic control
Installation Notes and Tips
Installation of the Dorman M630505 master cylinder requires careful attention to brake fluid handling and bleeding procedures to avoid air in the brake lines. Ensure compatibility with your Chevrolet Silverado or GMC Sierra model year and brake system configuration before installation. Since mounting hardware is not included, retain original hardware or source appropriate fasteners. Proper torque specifications should be followed to prevent leaks and ensure secure mounting. After installation, verify sensor connections and perform a thorough brake system test to confirm proper operation.
Quality Assurance and Warranty
Dorman manufactures the M630505 brake master cylinder to meet or exceed OEM standards for fit, form, and function. The aluminum construction and integrated sensor contribute to reliable performance in heavy-duty applications. While specific warranty details are not provided here, Dorman products typically come with a limited warranty covering defects in materials and workmanship. Consult product documentation or the supplier for exact warranty terms.
| Brand | Dorman |
| Part Number | M630505 |
| Mounting Hardware Included | No |
| Master Cylinder Bore Diameter | 1.5 |
| Master Cylinder Material | Aluminum |
| Reservoir Included | Yes |
| Sensor Included | Yes |
| Number of Outlets | 3 |
| Package Contents | Master cylinder |
| Rearward Outlet Size | M12 x 1.0; m12 x 1.5 |
| Secondary Outlet Thread Diameter | M12 x 1.0 |
| Thread Pitch | 1.0 |
This part fits 22 vehicles. Search below:
| Year | Make | Model | Position | Notes |
|---|---|---|---|---|
| 2014 | Chevrolet | Silverado 3500 HD | N/A | w/Dual Rear Wheels (DRW); Integrated Trailer Brake Control |
| 2014 | GMC | Sierra 3500 HD | N/A | w/Dual Rear Wheels (DRW); Integrated Trailer Brake Control |
| 2013 | Chevrolet | Silverado 2500 HD | N/A | wo/Active Brake Control; w/RPO Code JL1 (Integrated Trailer Brake Control); Bore: 1.50 In. |
| 2013 | Chevrolet | Silverado 3500 HD | N/A | wo/Active Brake Control; w/RPO Code JL1 (Integrated Trailer Brake Control); Bore: 1.50 In. |
| 2013 | GMC | Sierra 2500 HD | N/A | wo/Active Brake Control; w/RPO Code JL1 (Integrated Trailer Brake Control); Bore: 1.50 In. |
| 2013 | GMC | Sierra 3500 HD | N/A | wo/Active Brake Control; w/RPO Code JL1 (Integrated Trailer Brake Control); Bore: 1.50 In. |
| 2012 | Chevrolet | Silverado 2500 HD | N/A | wo/Active Brake Control; w/RPO Code JL1 (Integrated Trailer Brake Control); Bore: 1.50 In. |
| 2012 | Chevrolet | Silverado 3500 HD | N/A | wo/Active Brake Control; w/RPO Code JL1 (Integrated Trailer Brake Control); Bore: 1.50 In. |
| 2012 | GMC | Sierra 2500 HD | N/A | wo/Active Brake Control; w/RPO Code JL1 (Integrated Trailer Brake Control); Bore: 1.50 In. |
| 2012 | GMC | Sierra 3500 HD | N/A | wo/Active Brake Control; w/RPO Code JL1 (Integrated Trailer Brake Control); Bore: 1.50 In. |
| 2011 | Chevrolet | Silverado 2500 HD | N/A | wo/Active Brake Control; w/RPO Code JL1 (Integrated Trailer Brake Control); Bore: 1.50 In. |
| 2011 | Chevrolet | Silverado 3500 HD | N/A | wo/Active Brake Control; w/RPO Code JL1 (Integrated Trailer Brake Control); Bore: 1.50 In. |
| 2011 | GMC | Sierra 2500 HD | N/A | wo/Active Brake Control; w/RPO Code JL1 (Integrated Trailer Brake Control); Bore: 1.50 In. |
| 2011 | GMC | Sierra 3500 HD | N/A | wo/Active Brake Control; w/RPO Code JL1 (Integrated Trailer Brake Control); Bore: 1.50 In. |
| 2010 | Chevrolet | Silverado 2500 HD | N/A | wo/Active Brake Control; w/RPO Code JL1 (Integrated Trailer Brake Control); Bore: 1.50 In. |
| 2010 | Chevrolet | Silverado 3500 HD | N/A | wo/Active Brake Control; w/RPO Code JL1 (Integrated Trailer Brake Control); Bore: 1.50 In. |
| 2010 | GMC | Sierra 2500 HD | N/A | wo/Active Brake Control; w/RPO Code JL1 (Integrated Trailer Brake Control); Bore: 1.50 In. |
| 2010 | GMC | Sierra 3500 HD | N/A | wo/Active Brake Control; w/RPO Code JL1 (Integrated Trailer Brake Control); Bore: 1.50 In. |
| 2009 | Chevrolet | Silverado 2500 HD | N/A | wo/Active Brake Control; w/RPO Code JL1 (Integrated Trailer Brake Control); Bore: 1.50 In. |
| 2009 | Chevrolet | Silverado 3500 HD | N/A | wo/Active Brake Control; w/RPO Code JL1 (Integrated Trailer Brake Control); Bore: 1.50 In. |
| 2009 | GMC | Sierra 2500 HD | N/A | wo/Active Brake Control; w/RPO Code JL1 (Integrated Trailer Brake Control); Bore: 1.50 In. |
| 2009 | GMC | Sierra 3500 HD | N/A | wo/Active Brake Control; w/RPO Code JL1 (Integrated Trailer Brake Control); Bore: 1.50 In. |
* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.
This part directly replaces or is cross-referenced with the following part numbers:
Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.