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DuraGo BD80109 Brake Drum - Rear
Overview of DuraGo BD80109 Brake Drum
The DuraGo BD80109 brake drum is engineered for reliable performance in Chevrolet, Pontiac, and Saturn vehicles. Designed with durable cast iron construction, this brake drum meets the specific requirements of models like the Chevrolet Cobalt, Pontiac G5, and Saturn Ion.
- Constructed from full cast iron for strength and durability
- Nominal drum diameter of 9.06 inches (230 mm) for precise fitment
- Four bolt holes with a 3.94-inch (100 mm) bolt circle diameter
- Brake surface width of 2.15 inches (54.5 mm) for effective braking
- Overall height of 2.89 inches (73.5 mm) ensuring proper clearance
Detailed Product Description
The DuraGo BD80109 brake drum is a full cast iron component designed to provide consistent braking performance for select Chevrolet, Pontiac, and Saturn models. With a nominal diameter of 230 mm (9.06 inches) and a maximum discard diameter of 231 mm (9.09 inches), this brake drum maintains the necessary tolerances for safe operation. It features four bolt holes with a diameter of 14.4 mm (0.57 inches) arranged on a 100 mm (3.94 inches) bolt circle diameter, ensuring compatibility with the specified vehicle models. The brake surface width of 54.5 mm (2.15 inches) supports effective friction material contact, while the overall height of 73.5 mm (2.89 inches) fits within the original equipment specifications. This brake drum does not include an ABS tone ring or outer cooling fins and does not have a rust-resistant coating, which is typical for many OEM-style brake drums.
Compatible Vehicles and Applications
This brake drum is compatible with the following makes and models:
- Chevrolet Cobalt
- Pontiac G4, G5, Ion
- Saturn Ion, Pursuit
It is designed to replace original equipment brake drums on these vehicles, ensuring proper fit and function.
Common Issues Addressed by DuraGo BD80109
- Brake noise caused by worn or damaged drums
- Reduced braking efficiency due to drum surface wear
- Vibration or pulsation during braking from out-of-round drums
- Brake fade resulting from overheated or warped drums
- Corrosion-related damage affecting braking performance (note: no rust-resistant coating)
Installation Notes and Tips
- Verify vehicle compatibility with Chevrolet, Pontiac, or Saturn models listed before installation
- Inspect brake shoes and hardware for wear and replace as necessary
- Measure drum diameter to ensure it is within discard limits before installation
- Clean mounting surfaces to prevent improper seating
- Torque bolts to manufacturer specifications to avoid warping
Quality Assurance and Warranty
DuraGo brake drums are manufactured to meet or exceed OEM standards for fit, form, and function. The BD80109 part number undergoes rigorous quality control to ensure durability and consistent braking performance. While specific warranty details are not provided, DuraGo products typically come with a limited warranty against defects in material and workmanship.
| Brand | DuraGo |
|---|---|
| Part Number | BD80109 |
| ABS Tone Ring Included | No |
| Bolt Circle Diameter | 3.94 |
| Bolt Circle Diameter | 100 |
| Bolt Hole Diameter | 0.57 |
| Bolt Hole Diameter | 14.4 |
| Bolt Hole Quantity | 4 |
| Brake Surface Width | 2.15 |
| Brake Surface Width | 54.5 |
| Center Hole Diameter | 2.24 |
| Center Hole Diameter | 57 |
| Construction | Full Cast |
| Material | Cast Iron |
| Maximum Brake Diameter (Discard) | 9.09 |
| Maximum Brake Diameter (Discard) | 231 |
| Nominal Drum Diameter | 9.06 |
| Nominal Drum Diameter | 230 |
| Outer Cooling Fins | No |
| Outside Diameter | 10.67 |
| Outside Diameter | 271 |
| Overall Height | 2.89 |
| Overall Height | 73.5 |
| Rust Resistant Coating | No |
This part fits 27 vehicles. Search below:
| Year | Make | Model | Submodel | Position | Notes |
|---|---|---|---|---|---|
| 2008 | Chevrolet | Cobalt | Rear | 4 Stud Wheels | |
| 2008 | Pontiac | G5 | Base | Rear | 4 Stud Wheels |
| 2008 | Pontiac | G5 | SE | Rear | 4 Stud Wheels |
| 2008 | Pontiac | G5 | LS | Rear | 4 Stud Wheels |
| 2008 | Pontiac | G5 | Basico | Rear | 4 Stud Wheels |
| 2007 | Chevrolet | Cobalt | Rear | 4 Stud Wheels | |
| 2007 | Pontiac | G5 | Base | Rear | 4 Stud Wheels |
| 2007 | Pontiac | G5 | SE | Rear | 4 Stud Wheels |
| 2007 | Pontiac | G5 | LS | Rear | 4 Stud Wheels |
| 2007 | Pontiac | G5 | Basico | Rear | 4 Stud Wheels |
| 2007 | Saturn | Ion | 2 | Rear | |
| 2007 | Saturn | Ion | 3 | Rear | |
| 2006 | Chevrolet | Cobalt | Rear | ||
| 2006 | Pontiac | G4 | Rear | ||
| 2006 | Pontiac | Pursuit | Rear | ||
| 2006 | Saturn | Ion | 2 | Rear | |
| 2006 | Saturn | Ion | 3 | Rear | |
| 2005 | Chevrolet | Cobalt | Rear | ||
| 2005 | Pontiac | G4 | Rear | ||
| 2005 | Pontiac | Pursuit | Rear | ||
| 2005 | Saturn | Ion | 2 | Rear | |
| 2005 | Saturn | Ion | 1 | Rear | |
| 2005 | Saturn | Ion | 3 | Rear | |
| 2004 | Saturn | Ion | 2 | Rear | |
| 2004 | Saturn | Ion | 1 | Rear | |
| 2004 | Saturn | Ion | 3 | Rear | |
| 2003 | Saturn | Ion | Rear |
* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.
This part directly replaces or is cross-referenced with the following part numbers:
Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.