Edelmann
Return Line Assembly

Edelmann 80616 Power Steering Return Line Hose Assembly - Gear To Cooler

Brand Edelmann 80616
Position Gear To Cooler
Hose Length 24
Product line Return Line Assembly
Fits Ford, Lincoln, and Mercury · 51 vehicles

OE-style replacement. Built to match original equipment specifications and routing.

Accurate hose routing. Formed bends follow the original path for a precise installation.

Heat-resistant construction. Engineered for steering-system pressure pulsations and heat.

Cross-references Gates 352181, Hayden 5045 and 5-5045 for the same application. See all 6.

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Power Steering Return Line Hose Assembly

Edelmann 80616 is a power steering return line hose assembly built to match OE routing and specifications. It is made for direct replacement use on select Ford, Lincoln, and Mercury applications, with a 24-inch hose length and formed bends that follow the original path.

The Return Line Assembly product line focuses on accurate hose routing and durable construction for steering systems. Edelmann 80616 is engineered to handle pressure pulsations and heat while helping protect the system from premature hose breakdown and contamination.

Key Features

  • OE-style return line hose assembly with precise routing
  • 24-inch hose length for the specified application
  • Constructed to withstand steering-system heat and pressure pulsations
  • Built with quality materials for long service life
  • Direct replacement for select gear-to-cooler return line applications

Detailed Description

This power steering return line hose assembly is designed for vehicles that require a gear-to-cooler return line configuration. Fits 2003-2011 Ford Crown Victoria, gear to cooler; Fits 2003-2011 Lincoln Town Car, gear to cooler; Fits 2003-2011 Mercury Grand Marquis, gear to cooler; Fits 2003-2004 Ford Grand Marquis, gear to cooler; Fits 2003-2004 Mercury Marauder, gear to cooler. The Edelmann 80616 part number is associated with accurate OE-style fitment and routing, making it a practical replacement for worn or damaged steering return hoses. This part cross-references Gates 352181 and Hayden 5045 for the same application.

Common Uses

  • Replacing a leaking or cracked power steering return hose
  • Restoring proper fluid transfer between the steering gear and cooler
  • Addressing hose wear from heat, age, or pressure cycling
  • Correcting routing issues caused by a damaged original hose
  • Reducing the risk of steering-system contamination from hose failure

Installation Notes and Tips

Verify the gear-to-cooler routing and compare the original hose path before installation. Confirm the hose length and connection points match the vehicle configuration listed for Edelmann 80616. Inspect adjacent steering components and fluid condition during replacement to help ensure a complete repair.

Quality Assurance

Edelmann states that this hose assembly is manufactured to match or exceed original equipment specifications and is built with safety-focused construction to help resist premature failure.

This part fits 51 vehicles
Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.
YearMakeModelLitersCylindersFuel TypePositionNotes
2011FordCrown Victoria4.6LV8GASGear To CoolerReturn Line Assembly
2011FordCrown Victoria4.6LV8FLEXGear To CoolerReturn Line Assembly
2011LincolnTown Car4.6LV8GASGear To CoolerReturn Line Assembly
2011LincolnTown Car4.6LV8FLEXGear To CoolerReturn Line Assembly
2011MercuryGrand Marquis4.6LV8FLEXGear To CoolerReturn Line Assembly
2010FordCrown Victoria4.6LV8GASGear To CoolerReturn Line Assembly
2010FordCrown Victoria4.6LV8FLEXGear To CoolerReturn Line Assembly
2010LincolnTown Car4.6LV8GASGear To CoolerReturn Line Assembly
2010LincolnTown Car4.6LV8FLEXGear To CoolerReturn Line Assembly
2010MercuryGrand Marquis4.6LV8GASGear To CoolerReturn Line Assembly
2010MercuryGrand Marquis4.6LV8FLEXGear To CoolerReturn Line Assembly
2009FordCrown Victoria4.6LV8GASGear To CoolerReturn Line Assembly
2009FordCrown Victoria4.6LV8FLEXGear To CoolerReturn Line Assembly
2009LincolnTown Car4.6LV8GASGear To CoolerReturn Line Assembly
2009LincolnTown Car4.6LV8FLEXGear To CoolerReturn Line Assembly
2009MercuryGrand Marquis4.6LV8GASGear To CoolerReturn Line Assembly
2009MercuryGrand Marquis4.6LV8FLEXGear To CoolerReturn Line Assembly
2008FordCrown Victoria4.6LV8GASGear To CoolerReturn Line Assembly
2008FordCrown Victoria4.6LV8FLEXGear To CoolerReturn Line Assembly
2008LincolnTown Car4.6LV8GASGear To CoolerReturn Line Assembly
2008LincolnTown Car4.6LV8FLEXGear To CoolerReturn Line Assembly
2008MercuryGrand Marquis4.6LV8GASGear To CoolerReturn Line Assembly
2008MercuryGrand Marquis4.6LV8FLEXGear To CoolerReturn Line Assembly
2007FordCrown Victoria4.6LV8GASGear To CoolerReturn Line Assembly
2007FordCrown Victoria4.6LV8FLEXGear To CoolerReturn Line Assembly
2007LincolnTown Car4.6LV8GASGear To CoolerReturn Line Assembly
2007LincolnTown Car4.6LV8FLEXGear To CoolerReturn Line Assembly
2007MercuryGrand Marquis4.6LV8GASGear To CoolerReturn Line Assembly
2007MercuryGrand Marquis4.6LV8FLEXGear To CoolerReturn Line Assembly
2006FordCrown Victoria4.6LV8GASGear To CoolerReturn Line Assembly
2006FordCrown Victoria4.6LV8FLEXGear To CoolerReturn Line Assembly
2006LincolnTown Car4.6LV8GASGear To CoolerReturn Line Assembly
2006LincolnTown Car4.6LV8FLEXGear To CoolerReturn Line Assembly
2006MercuryGrand Marquis4.6LV8GASGear To CoolerReturn Line Assembly
2006MercuryGrand Marquis4.6LV8FLEXGear To CoolerReturn Line Assembly
2005FordCrown Victoria4.6LV8GASGear To CoolerReturn Line Assembly
2005FordCrown Victoria4.6LV8CNGGear To CoolerReturn Line Assembly
2005LincolnTown Car4.6LV8GASGear To CoolerReturn Line Assembly
2005MercuryGrand Marquis4.6LV8GASGear To CoolerReturn Line Assembly
2004FordCrown Victoria4.6LV8GASGear To CoolerReturn Line Assembly
2004FordCrown Victoria4.6LV8CNGGear To CoolerReturn Line Assembly
2004FordGrand Marquis4.6LV8GASGear To CoolerReturn Line Assembly
2004LincolnTown Car4.6LV8GASGear To CoolerReturn Line Assembly
2004MercuryGrand Marquis4.6LV8GASGear To CoolerReturn Line Assembly
2004MercuryMarauder4.6LV8GASGear To CoolerReturn Line Assembly
2003FordCrown Victoria4.6LV8GASGear To CoolerReturn Line Assembly
2003FordCrown Victoria4.6LV8CNGGear To CoolerReturn Line Assembly
2003FordGrand Marquis4.6LV8GASGear To CoolerReturn Line Assembly
2003LincolnTown Car4.6LV8GASGear To CoolerReturn Line Assembly
2003MercuryGrand Marquis4.6LV8GASGear To CoolerReturn Line Assembly
2003MercuryMarauder4.6LV8GASGear To CoolerReturn Line Assembly
Directly replaces or cross-references 6 part numbers
Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.
Gates — 352181Hayden — 50455-50457-662436-35218140029