Edelmann
Return Line Assembly

Edelmann 80861 Power Steering Return Line Hose Assembly - Gear To Cooler

Brand Edelmann 80861
Position Gear To Cooler
Hose Length 10.25
Installation Difficulty Easy
Product line Return Line Assembly
Fits Ford and Mazda · 76 vehicles

OE-style routing. Follows the original hose path for a precise replacement fit.

Durable construction. Built to resist heat, pressure pulsation, and fluid contamination.

Easy installation. Rated for a straightforward replacement on the correct application.

Cross-references Continental 40298, Gates 352457 and NGK 5459 for the same application. See all 6.

$25.10Free shipping
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Free returns within 60 days if it doesn't fit when fitment is verified.

Overview

The Edelmann 80861 is a power steering return line hose assembly built for gear-to-cooler routing. It is engineered to match OE routing and dimensions for a precise installation on select Ford and Mazda applications, including Ford Ranger and Mazda B-series trucks.

As part of the Return Line Assembly product line, this hose focuses on correct bend geometry and durable construction to handle steering-system heat and pressure pulsations. The result is a replacement that follows the original hose path and helps maintain clean fluid flow through the return circuit.

Key Features

  • OE-style routing for a direct replacement fit
  • Constructed to match or exceed original equipment specifications
  • Built to resist heat, pressure pulsation, and fluid contamination
  • 10.25-inch hose length
  • Easy installation rating

Detailed Description

Edelmann 80861 is a power steering return line hose assembly for gear-to-cooler applications. It is designed for 2000-2011 Ford Ranger, 2000-2001 Ford F-100 Ranger, 2002-2003 Ford Explorer Sport, 2003-2005 Ford Explorer Sport Trac, 2004-2005 Ford Explorer, 2001-2010 Mazda B4000, 2001-2008 Mazda B3000, and 2001-2004 Mazda B2300. This part cross-references Continental 40298 and Gates 352457 for the same application.

The Return Line Assembly line emphasizes accurate hose routing and dependable material selection. By duplicating the original hose trajectory, the assembly is shaped to fit the allotted space without forcing the line into an incorrect path. That helps support long-term service in steering systems where heat and pulsation can accelerate hose breakdown.

Common Replacement Reasons

  • Leaking or damp power steering return hose
  • Cracked hose material from age and heat exposure
  • Restricted fluid return through the steering circuit
  • Incorrect routing after prior repair work
  • Contamination caused by hose deterioration

Installation Notes

Verify gear-to-cooler routing before ordering and compare the hose path to the original part. The 10.25-inch length and OE-style bends are important for proper alignment in the available space. This part is listed with an easy installation difficulty rating, making it a straightforward replacement when the existing routing matches the application.

Quality Assurance

Edelmann designs this hose assembly to meet or exceed OE specifications and to provide protection against premature failure. The construction is intended to withstand steering-system heat and pressure pulsations while helping reduce the risk of contamination in the return circuit.

This part fits 76 vehicles
Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.
YearMakeModelSubmodelLitersCylindersFuel TypePositionNotes
2011FordRanger—4.0LV6GASGear To CoolerReturn Line Assembly
2010FordRanger—4.0LV6GASGear To CoolerReturn Line Assembly
2010MazdaB4000—4.0LV6GASGear To CoolerReturn Line Assembly
2009FordRanger—4.0LV6GASGear To CoolerReturn Line Assembly
2009MazdaB4000—4.0LV6GASGear To CoolerReturn Line Assembly
2008FordRanger—4.0LV6GASGear To CoolerReturn Line Assembly
2008FordRanger—3.0LV6GASGear To CoolerReturn Line Assembly
2008MazdaB3000—3.0LV6GASGear To CoolerReturn Line Assembly
2008MazdaB4000—4.0LV6GASGear To CoolerReturn Line Assembly
2007FordRanger—4.0LV6GASGear To CoolerReturn Line Assembly
2007FordRanger—3.0LV6GASGear To CoolerReturn Line Assembly
2007MazdaB3000—3.0LV6GASGear To CoolerReturn Line Assembly
2007MazdaB4000—4.0LV6GASGear To CoolerReturn Line Assembly
2006FordRanger—4.0LV6GASGear To CoolerReturn Line Assembly
2006FordRanger—3.0LV6GASGear To CoolerReturn Line Assembly
2006MazdaB3000—3.0LV6GASGear To CoolerReturn Line Assembly
2006MazdaB4000—4.0LV6GASGear To CoolerReturn Line Assembly
2005FordExplorerXLT Sport4.0LV6GASGear To CoolerReturn Line Assembly
2005FordExplorerXLT Sport4.0LV6FLEXGear To CoolerReturn Line Assembly
2005FordExplorerXLS Sport4.0LV6GASGear To CoolerReturn Line Assembly
2005FordExplorerXLS Sport4.0LV6FLEXGear To CoolerReturn Line Assembly
2005FordExplorer Sport Trac—4.0LV6GASGear To CoolerReturn Line Assembly
2005FordExplorer Sport Trac—4.0LV6FLEXGear To CoolerReturn Line Assembly
2005FordRanger—4.0LV6GASGear To CoolerReturn Line Assembly
2005FordRanger—3.0LV6GASGear To CoolerReturn Line Assembly
2005MazdaB3000—3.0LV6GASGear To CoolerReturn Line Assembly
2005MazdaB4000—4.0LV6GASGear To CoolerReturn Line Assembly
2004FordExplorerXLT Sport4.0LV6GASGear To CoolerReturn Line Assembly
2004FordExplorerXLT Sport4.0LV6FLEXGear To CoolerReturn Line Assembly
2004FordExplorerXLS Sport4.0LV6GASGear To CoolerReturn Line Assembly
2004FordExplorerXLS Sport4.0LV6FLEXGear To CoolerReturn Line Assembly
2004FordExplorer Sport Trac—4.0LV6GASGear To CoolerReturn Line Assembly
2004FordExplorer Sport Trac—4.0LV6FLEXGear To CoolerReturn Line Assembly
2004FordRanger—4.0LV6GASGear To CoolerReturn Line Assembly
2004FordRanger—3.0LV6GASGear To CoolerReturn Line Assembly
2004FordRanger—3.0LV6FLEXGear To CoolerReturn Line Assembly
2004FordRanger—2.3LL4GASGear To CoolerReturn Line Assembly
2004MazdaB2300—2.3LL4GASGear To CoolerReturn Line Assembly
2004MazdaB3000—3.0LV6GASGear To CoolerReturn Line Assembly
2004MazdaB4000—4.0LV6GASGear To CoolerReturn Line Assembly
2003FordExplorer Sport—4.0LV6GASGear To CoolerReturn Line Assembly
2003FordExplorer Sport Trac—4.0LV6GASGear To CoolerReturn Line Assembly
2003FordRanger—4.0LV6GASGear To CoolerReturn Line Assembly
2003FordRanger—3.0LV6GASGear To CoolerReturn Line Assembly
2003FordRanger—3.0LV6FLEXGear To CoolerReturn Line Assembly
2003FordRanger—2.3LL4GASGear To CoolerReturn Line Assembly
2003MazdaB2300—2.3LL4GASGear To CoolerReturn Line Assembly
2003MazdaB3000—3.0LV6GASGear To CoolerReturn Line Assembly
2003MazdaB3000—3.0LV6FLEXGear To CoolerReturn Line Assembly
2003MazdaB4000—4.0LV6GASGear To CoolerReturn Line Assembly
2002FordExplorer Sport—4.0LV6GASGear To CoolerReturn Line Assembly
2002FordRanger—4.0LV6GASGear To CoolerReturn Line Assembly
2002FordRanger—3.0LV6GASGear To CoolerReturn Line Assembly
2002FordRanger—3.0LV6FLEXGear To CoolerReturn Line Assembly
2002FordRanger—2.3LL4GASGear To CoolerReturn Line Assembly
2002MazdaB2300—2.3LL4GASGear To CoolerReturn Line Assembly
2002MazdaB3000—3.0LV6GASGear To CoolerReturn Line Assembly
2002MazdaB3000—3.0LV6FLEXGear To CoolerReturn Line Assembly
2002MazdaB4000—4.0LV6GASGear To CoolerReturn Line Assembly
2001FordF-100 Ranger—3.0LV6GASGear To CoolerReturn Line Assembly
2001FordF-100 Ranger—2.3LL4GASGear To CoolerReturn Line Assembly
2001FordRanger—4.0LV6GASGear To CoolerReturn Line Assembly
2001FordRanger—3.0LV6GASGear To CoolerReturn Line Assembly
2001FordRanger—3.0LV6FLEXGear To CoolerReturn Line Assembly
2001FordRanger—2.5LL4GASGear To CoolerReturn Line Assembly
2001FordRanger—2.3LL4GASGear To CoolerReturn Line Assembly
2001MazdaB2300—2.3LL4GASGear To CoolerReturn Line Assembly
2001MazdaB3000—3.0LV6GASGear To CoolerReturn Line Assembly
2001MazdaB3000—3.0LV6FLEXGear To CoolerReturn Line Assembly
2001MazdaB4000—4.0LV6GASGear To CoolerReturn Line Assembly
2000FordF-100 Ranger—3.0LV6GASGear To CoolerJul. 31, 2000 & Newer; Return Line Assembly
2000FordF-100 Ranger—2.5LL4GASGear To CoolerJul. 31, 2000 & Newer; Return Line Assembly
2000FordRanger—4.0LV6GASGear To CoolerJul. 31, 2000 & Newer; Return Line Assembly
2000FordRanger—3.0LV6GASGear To CoolerJul. 31, 2000 & Newer; Return Line Assembly
2000FordRanger—3.0LV6FLEXGear To CoolerJul. 31, 2000 & Newer; Return Line Assembly
2000FordRanger—2.5LL4GASGear To CoolerJul. 31, 2000 & Newer; Return Line Assembly
Directly replaces or cross-references 6 part numbers
Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.
Continental — 40298Gates — 352457NGK — 54595-54597-313836-352457