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Edelmann 80861 Power Steering Return Line Hose Assembly - Gear To Cooler
| Brand | Edelmann 80861 |
|---|---|
| Position | Gear To Cooler |
| Hose Length | 10.25 |
| Installation Difficulty | Easy |
| Product line | Return Line Assembly |
| Fits | Ford and Mazda · 76 vehicles |
OE-style routing. Follows the original hose path for a precise replacement fit.
Durable construction. Built to resist heat, pressure pulsation, and fluid contamination.
Easy installation. Rated for a straightforward replacement on the correct application.
Cross-references Continental 40298, Gates 352457 and NGK 5459 for the same application. See all 6.
Will it fit your vehicle?
Free return shipping if it doesn't fit.
Overview
The Edelmann 80861 is a power steering return line hose assembly built for gear-to-cooler routing. It is engineered to match OE routing and dimensions for a precise installation on select Ford and Mazda applications, including Ford Ranger and Mazda B-series trucks.
As part of the Return Line Assembly product line, this hose focuses on correct bend geometry and durable construction to handle steering-system heat and pressure pulsations. The result is a replacement that follows the original hose path and helps maintain clean fluid flow through the return circuit.
Key Features
- OE-style routing for a direct replacement fit
- Constructed to match or exceed original equipment specifications
- Built to resist heat, pressure pulsation, and fluid contamination
- 10.25-inch hose length
- Easy installation rating
Detailed Description
Edelmann 80861 is a power steering return line hose assembly for gear-to-cooler applications. It is designed for 2000-2011 Ford Ranger, 2000-2001 Ford F-100 Ranger, 2002-2003 Ford Explorer Sport, 2003-2005 Ford Explorer Sport Trac, 2004-2005 Ford Explorer, 2001-2010 Mazda B4000, 2001-2008 Mazda B3000, and 2001-2004 Mazda B2300. This part cross-references Continental 40298 and Gates 352457 for the same application.
The Return Line Assembly line emphasizes accurate hose routing and dependable material selection. By duplicating the original hose trajectory, the assembly is shaped to fit the allotted space without forcing the line into an incorrect path. That helps support long-term service in steering systems where heat and pulsation can accelerate hose breakdown.
Common Replacement Reasons
- Leaking or damp power steering return hose
- Cracked hose material from age and heat exposure
- Restricted fluid return through the steering circuit
- Incorrect routing after prior repair work
- Contamination caused by hose deterioration
Installation Notes
Verify gear-to-cooler routing before ordering and compare the hose path to the original part. The 10.25-inch length and OE-style bends are important for proper alignment in the available space. This part is listed with an easy installation difficulty rating, making it a straightforward replacement when the existing routing matches the application.
Quality Assurance
Edelmann designs this hose assembly to meet or exceed OE specifications and to provide protection against premature failure. The construction is intended to withstand steering-system heat and pressure pulsations while helping reduce the risk of contamination in the return circuit.
| Year | Make | Model | Submodel | Liters | Cylinders | Fuel Type | Position | Notes |
|---|---|---|---|---|---|---|---|---|
| 2011 | Ford | Ranger | — | 4.0L | V6 | GAS | Gear To Cooler | Return Line Assembly |
| 2010 | Ford | Ranger | — | 4.0L | V6 | GAS | Gear To Cooler | Return Line Assembly |
| 2010 | Mazda | B4000 | — | 4.0L | V6 | GAS | Gear To Cooler | Return Line Assembly |
| 2009 | Ford | Ranger | — | 4.0L | V6 | GAS | Gear To Cooler | Return Line Assembly |
| 2009 | Mazda | B4000 | — | 4.0L | V6 | GAS | Gear To Cooler | Return Line Assembly |
| 2008 | Ford | Ranger | — | 4.0L | V6 | GAS | Gear To Cooler | Return Line Assembly |
| 2008 | Ford | Ranger | — | 3.0L | V6 | GAS | Gear To Cooler | Return Line Assembly |
| 2008 | Mazda | B3000 | — | 3.0L | V6 | GAS | Gear To Cooler | Return Line Assembly |
| 2008 | Mazda | B4000 | — | 4.0L | V6 | GAS | Gear To Cooler | Return Line Assembly |
| 2007 | Ford | Ranger | — | 4.0L | V6 | GAS | Gear To Cooler | Return Line Assembly |
| 2007 | Ford | Ranger | — | 3.0L | V6 | GAS | Gear To Cooler | Return Line Assembly |
| 2007 | Mazda | B3000 | — | 3.0L | V6 | GAS | Gear To Cooler | Return Line Assembly |
| 2007 | Mazda | B4000 | — | 4.0L | V6 | GAS | Gear To Cooler | Return Line Assembly |
| 2006 | Ford | Ranger | — | 4.0L | V6 | GAS | Gear To Cooler | Return Line Assembly |
| 2006 | Ford | Ranger | — | 3.0L | V6 | GAS | Gear To Cooler | Return Line Assembly |
| 2006 | Mazda | B3000 | — | 3.0L | V6 | GAS | Gear To Cooler | Return Line Assembly |
| 2006 | Mazda | B4000 | — | 4.0L | V6 | GAS | Gear To Cooler | Return Line Assembly |
| 2005 | Ford | Explorer | XLT Sport | 4.0L | V6 | GAS | Gear To Cooler | Return Line Assembly |
| 2005 | Ford | Explorer | XLT Sport | 4.0L | V6 | FLEX | Gear To Cooler | Return Line Assembly |
| 2005 | Ford | Explorer | XLS Sport | 4.0L | V6 | GAS | Gear To Cooler | Return Line Assembly |
| 2005 | Ford | Explorer | XLS Sport | 4.0L | V6 | FLEX | Gear To Cooler | Return Line Assembly |
| 2005 | Ford | Explorer Sport Trac | — | 4.0L | V6 | GAS | Gear To Cooler | Return Line Assembly |
| 2005 | Ford | Explorer Sport Trac | — | 4.0L | V6 | FLEX | Gear To Cooler | Return Line Assembly |
| 2005 | Ford | Ranger | — | 4.0L | V6 | GAS | Gear To Cooler | Return Line Assembly |
| 2005 | Ford | Ranger | — | 3.0L | V6 | GAS | Gear To Cooler | Return Line Assembly |
| 2005 | Mazda | B3000 | — | 3.0L | V6 | GAS | Gear To Cooler | Return Line Assembly |
| 2005 | Mazda | B4000 | — | 4.0L | V6 | GAS | Gear To Cooler | Return Line Assembly |
| 2004 | Ford | Explorer | XLT Sport | 4.0L | V6 | GAS | Gear To Cooler | Return Line Assembly |
| 2004 | Ford | Explorer | XLT Sport | 4.0L | V6 | FLEX | Gear To Cooler | Return Line Assembly |
| 2004 | Ford | Explorer | XLS Sport | 4.0L | V6 | GAS | Gear To Cooler | Return Line Assembly |
| 2004 | Ford | Explorer | XLS Sport | 4.0L | V6 | FLEX | Gear To Cooler | Return Line Assembly |
| 2004 | Ford | Explorer Sport Trac | — | 4.0L | V6 | GAS | Gear To Cooler | Return Line Assembly |
| 2004 | Ford | Explorer Sport Trac | — | 4.0L | V6 | FLEX | Gear To Cooler | Return Line Assembly |
| 2004 | Ford | Ranger | — | 4.0L | V6 | GAS | Gear To Cooler | Return Line Assembly |
| 2004 | Ford | Ranger | — | 3.0L | V6 | GAS | Gear To Cooler | Return Line Assembly |
| 2004 | Ford | Ranger | — | 3.0L | V6 | FLEX | Gear To Cooler | Return Line Assembly |
| 2004 | Ford | Ranger | — | 2.3L | L4 | GAS | Gear To Cooler | Return Line Assembly |
| 2004 | Mazda | B2300 | — | 2.3L | L4 | GAS | Gear To Cooler | Return Line Assembly |
| 2004 | Mazda | B3000 | — | 3.0L | V6 | GAS | Gear To Cooler | Return Line Assembly |
| 2004 | Mazda | B4000 | — | 4.0L | V6 | GAS | Gear To Cooler | Return Line Assembly |
| 2003 | Ford | Explorer Sport | — | 4.0L | V6 | GAS | Gear To Cooler | Return Line Assembly |
| 2003 | Ford | Explorer Sport Trac | — | 4.0L | V6 | GAS | Gear To Cooler | Return Line Assembly |
| 2003 | Ford | Ranger | — | 4.0L | V6 | GAS | Gear To Cooler | Return Line Assembly |
| 2003 | Ford | Ranger | — | 3.0L | V6 | GAS | Gear To Cooler | Return Line Assembly |
| 2003 | Ford | Ranger | — | 3.0L | V6 | FLEX | Gear To Cooler | Return Line Assembly |
| 2003 | Ford | Ranger | — | 2.3L | L4 | GAS | Gear To Cooler | Return Line Assembly |
| 2003 | Mazda | B2300 | — | 2.3L | L4 | GAS | Gear To Cooler | Return Line Assembly |
| 2003 | Mazda | B3000 | — | 3.0L | V6 | GAS | Gear To Cooler | Return Line Assembly |
| 2003 | Mazda | B3000 | — | 3.0L | V6 | FLEX | Gear To Cooler | Return Line Assembly |
| 2003 | Mazda | B4000 | — | 4.0L | V6 | GAS | Gear To Cooler | Return Line Assembly |
| 2002 | Ford | Explorer Sport | — | 4.0L | V6 | GAS | Gear To Cooler | Return Line Assembly |
| 2002 | Ford | Ranger | — | 4.0L | V6 | GAS | Gear To Cooler | Return Line Assembly |
| 2002 | Ford | Ranger | — | 3.0L | V6 | GAS | Gear To Cooler | Return Line Assembly |
| 2002 | Ford | Ranger | — | 3.0L | V6 | FLEX | Gear To Cooler | Return Line Assembly |
| 2002 | Ford | Ranger | — | 2.3L | L4 | GAS | Gear To Cooler | Return Line Assembly |
| 2002 | Mazda | B2300 | — | 2.3L | L4 | GAS | Gear To Cooler | Return Line Assembly |
| 2002 | Mazda | B3000 | — | 3.0L | V6 | GAS | Gear To Cooler | Return Line Assembly |
| 2002 | Mazda | B3000 | — | 3.0L | V6 | FLEX | Gear To Cooler | Return Line Assembly |
| 2002 | Mazda | B4000 | — | 4.0L | V6 | GAS | Gear To Cooler | Return Line Assembly |
| 2001 | Ford | F-100 Ranger | — | 3.0L | V6 | GAS | Gear To Cooler | Return Line Assembly |
| 2001 | Ford | F-100 Ranger | — | 2.3L | L4 | GAS | Gear To Cooler | Return Line Assembly |
| 2001 | Ford | Ranger | — | 4.0L | V6 | GAS | Gear To Cooler | Return Line Assembly |
| 2001 | Ford | Ranger | — | 3.0L | V6 | GAS | Gear To Cooler | Return Line Assembly |
| 2001 | Ford | Ranger | — | 3.0L | V6 | FLEX | Gear To Cooler | Return Line Assembly |
| 2001 | Ford | Ranger | — | 2.5L | L4 | GAS | Gear To Cooler | Return Line Assembly |
| 2001 | Ford | Ranger | — | 2.3L | L4 | GAS | Gear To Cooler | Return Line Assembly |
| 2001 | Mazda | B2300 | — | 2.3L | L4 | GAS | Gear To Cooler | Return Line Assembly |
| 2001 | Mazda | B3000 | — | 3.0L | V6 | GAS | Gear To Cooler | Return Line Assembly |
| 2001 | Mazda | B3000 | — | 3.0L | V6 | FLEX | Gear To Cooler | Return Line Assembly |
| 2001 | Mazda | B4000 | — | 4.0L | V6 | GAS | Gear To Cooler | Return Line Assembly |
| 2000 | Ford | F-100 Ranger | — | 3.0L | V6 | GAS | Gear To Cooler | Jul. 31, 2000 & Newer; Return Line Assembly |
| 2000 | Ford | F-100 Ranger | — | 2.5L | L4 | GAS | Gear To Cooler | Jul. 31, 2000 & Newer; Return Line Assembly |
| 2000 | Ford | Ranger | — | 4.0L | V6 | GAS | Gear To Cooler | Jul. 31, 2000 & Newer; Return Line Assembly |
| 2000 | Ford | Ranger | — | 3.0L | V6 | GAS | Gear To Cooler | Jul. 31, 2000 & Newer; Return Line Assembly |
| 2000 | Ford | Ranger | — | 3.0L | V6 | FLEX | Gear To Cooler | Jul. 31, 2000 & Newer; Return Line Assembly |
| 2000 | Ford | Ranger | — | 2.5L | L4 | GAS | Gear To Cooler | Jul. 31, 2000 & Newer; Return Line Assembly |
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