HomeBelts and Cooling > Gaskets and Sealing SystemsFel-Pro 25538 Engine Coolant Thermostat Housing Gasket - Upper
Part #: 25538

Fel-Pro 25538 Engine Coolant Thermostat Housing Gasket - Upper

Upper
⚙️ 53 vehicles fit this part
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OE Direct Replacement — Bolt-on fit, no modifications needed
🚗Fitment: Hyundai, Kia, Triumph, MG, TVR, and Amphicar, Elantra, Soul, Sportage, Tucson, Spectra, Spectra5, Tiburon, Spitfire, Midget, 2500M, TR6, GT6, Herald, TR250, 770, and 2000
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Overview of Fel-Pro Engine Coolant Thermostat Housing Gasket 25538

The Fel-Pro 25538 engine coolant thermostat housing gasket is designed for reliable sealing in Hyundai and Kia vehicles. This premium-grade gasket ensures a secure fit and proper coolant flow for models including the Elantra, Soul, Spectra, Spectra5, Sportage, Tiburon, and Tucson.

  • Inside diameter options: 1.950 inches (49.5 mm)
  • Thickness: 1.3 mm for optimal sealing
  • Two mounting holes for secure installation
  • Premium grade material for durability and heat resistance

Detailed Product Description

The Fel-Pro 25538 gasket is engineered to provide a precise seal between the thermostat housing and engine block, preventing coolant leaks and maintaining proper engine temperature regulation. With an inside diameter of 1.950 inches (49.5 mm) and a thickness of 1.3 mm, this gasket matches OEM specifications for a tight, leak-free fit. The two mounting holes align perfectly with the thermostat housing bolts, ensuring stable placement during installation. Constructed from premium-grade materials, this gasket withstands high temperatures and pressure fluctuations common in engine cooling systems.

Compatible Vehicles and Applications

This engine coolant thermostat housing gasket is compatible with a range of Hyundai and Kia models, including:

  • Hyundai Elantra
  • Hyundai Soul
  • Kia Spectra and Spectra5
  • Kia Sportage
  • Kia Tiburon
  • Kia Tucson

Common Issues Addressed by Fel-Pro 25538 Gasket

  • Prevents coolant leaks at the thermostat housing
  • Eliminates engine overheating caused by improper sealing
  • Reduces risk of gasket failure due to heat and pressure
  • Maintains consistent engine temperature regulation
  • Prevents contamination of coolant system

Installation Notes and Tips

  • Ensure mating surfaces are clean and free of old gasket material
  • Check thermostat housing and engine block for damage before installation
  • Use proper torque specifications on mounting bolts to avoid gasket distortion
  • Replace thermostat housing gasket during coolant system maintenance or thermostat replacement

Quality Assurance and Warranty

Fel-Pro 25538 gasket is manufactured to meet or exceed OEM standards for fit, form, and function. The premium-grade material ensures long-lasting performance under demanding engine conditions. Fel-Pro products typically come with a limited warranty against defects in material and workmanship; please refer to Fel-Pro's official warranty policy for specific coverage details.

This part fits 53 vehicles. Search below:

YearMakeModelLitersCylindersPositionNotes
2012HyundaiElantra2.0LL4Upper
2011HyundaiElantra2.0LL4Upper
2011KiaSoul2.0LL4Upper
2010HyundaiElantra2.0LL4Upper
2010KiaSoul2.0LL4Upper
2010KiaSportage2.0LL4Upper
2009HyundaiElantra2.0LL4Upper
2009HyundaiTucson2.0LL4Upper
2009KiaSpectra2.0LL4Upper
2009KiaSpectra52.0LL4Upper
2009KiaSportage2.0LL4Upper
2008HyundaiElantra2.0LL4Upper
2008HyundaiTiburon2.0LL4Upper
2008HyundaiTucson2.0LL4Upper
2008KiaSpectra2.0LL4Upper
2008KiaSpectra52.0LL4Upper
2008KiaSportage2.0LL4Upper
2007HyundaiElantra2.0LL4Upper
2007HyundaiTiburon2.0LL4Upper
2007HyundaiTucson2.0LL4Upper
2007KiaSpectra2.0LL4Upper
2007KiaSpectra52.0LL4Upper
2007KiaSportage2.0LL4Upper
2006HyundaiElantra2.0LL4Upper
2006HyundaiTiburon2.0LL4Upper
2006HyundaiTucson2.0LL4Upper
2006KiaSpectra2.0LL4Upper
2006KiaSpectra52.0LL4Upper
2006KiaSportage2.0LL4Upper
2005HyundaiElantra2.0LL4Upper
2005HyundaiTiburon2.0LL4Upper
2005HyundaiTucson2.0LL4Upper
2005KiaSpectra2.0LL4Upper
2005KiaSpectra52.0LL4Upper
2005KiaSportage2.0LL4Upper
2004HyundaiElantra2.0LL4Upper
2004HyundaiTiburon2.0LL4Upper
2004KiaSpectra2.0LL4Upper
2003HyundaiElantra2.0LL4Upper
2003HyundaiTiburon2.0LL4Upper
2002HyundaiElantra2.0LL4Upper
2001HyundaiElantra2.0LL4Upper
2001HyundaiTiburon2.0LL4Upper
2000HyundaiElantra2.0LL4Upper
2000HyundaiTiburon2.0LL4Upper
1999HyundaiElantra2.0LL4Upper
1999HyundaiTiburon2.0LL4Upper
1998HyundaiElantra1.8LL4Upper
1998HyundaiTiburon2.0LL4Upper
1997HyundaiElantra1.8LL4Upper
1997HyundaiTiburon2.0LL4Upper
1997HyundaiTiburon1.8LL4Upper
1996HyundaiElantra1.8LL4Upper

* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.

This part directly replaces or is cross-referenced with the following part numbers:

039000111300111383256332300057103679303740116AEC157C26651C31999KR351WO8522

Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.