HomeExhaust > Gaskets and Sealing SystemsFel-Pro 61604 Exhaust Pipe Flange Gasket
Part #: 61604

Fel-Pro 61604 Exhaust Pipe Flange Gasket

Resonator Assembly To Muffler Assembly, Front Pipe To Converter, Front Pipe To Resonator Assembly, Manifold Converter To Front Pipe, and Resonator Assembly To Left Muffler Assembly
⚙️ 53 vehicles fit this part
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OE Direct Replacement — Bolt-on fit, no modifications needed
🚗Fitment: Hyundai and Kia, Borrego, Palisade, Santa Fe, Santa Fe XL, Sedona, Sorento, Stinger, and Telluride
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Reliable Exhaust Pipe Flange Gasket for Hyundai and Kia Vehicles

The Fel-Pro 61604 exhaust pipe flange gasket is designed to provide a secure and durable seal for exhaust systems on select Hyundai and Kia models. Engineered with precision, this gasket ensures proper exhaust flow and prevents leaks in critical flange connections.

Key Features of Fel-Pro 61604 Exhaust Gasket

  • Thickness options: 0.060 inch (1.6 mm) for optimal sealing
  • Two bolt holes for secure flange attachment
  • Premium grade material for enhanced durability
  • Irregular gasket shape tailored for specific flange fitment
  • Single round port with a 2.765 inch inside diameter

Detailed Product Description

The Fel-Pro 61604 exhaust pipe flange gasket is crafted to meet the exact specifications required for proper exhaust sealing on Hyundai and Kia vehicles, including models such as the Borrego, Palisade, Santa Fe, Santa Fe XL, Sedona, Sorento, Stinger, and Telluride. Its 0.060 inch (1.6 mm) thickness provides a reliable barrier against exhaust leaks while accommodating flange surface irregularities. The gasket features two bolt holes to align precisely with the exhaust pipe flange, ensuring a tight and secure fit. The irregular shape and single round port with a 2.765 inch inside diameter are designed to match the exhaust port geometry of the specified vehicles, maintaining exhaust system integrity and performance.

Common Applications and Issues Addressed

  • Sealing exhaust pipe flange connections to prevent exhaust leaks
  • Reducing noise caused by escaping exhaust gases
  • Preventing harmful exhaust fumes from entering the cabin
  • Maintaining proper backpressure for engine efficiency
  • Replacing worn or damaged gaskets in Hyundai and Kia exhaust systems

Installation Notes and Tips

Ensure the exhaust flange surfaces are clean and free of debris before installing the Fel-Pro 61604 gasket. Align the gasket carefully with the bolt holes and port to avoid misalignment that could cause leaks. Tighten bolts evenly in a crisscross pattern to achieve uniform compression of the gasket. It is recommended to inspect the exhaust flange for warping or damage prior to installation to ensure a proper seal.

Quality Assurance and Warranty

Fel-Pro exhaust gaskets are manufactured to meet stringent quality standards, using premium grade materials to provide consistent performance and durability. The Fel-Pro 61604 gasket is backed by the brand's commitment to quality, ensuring reliable sealing for your Hyundai or Kia exhaust system. Please refer to Fel-Pro's official warranty documentation for specific coverage details.

BrandFel-Pro
Part Number61604
Thickness0.060
Thickness1.6
Bolt Hole Quantity2
Grade TypePremium
Gasket ShapeIrregular
Port Inside Diameter2.765
Port Quantity1
Port ShapeRound

This part fits 53 vehicles. Search below:

YearMakeModelLitersCylindersPositionNotes
2022HyundaiPalisade3.8LV6Resonator Assembly To Muffler Assembly
2022KiaStinger3.3LV6Manifold Converter To Front Pipe
2022KiaTelluride3.8LV6Resonator Assembly To Muffler Assembly
2021HyundaiPalisade3.8LV6Resonator Assembly To Muffler Assembly
2021KiaSedona3.3LV6Resonator Assembly To Muffler Assembly
2021KiaStinger2.0LL4Manifold Converter To Front Pipe
2021KiaTelluride3.8LV6Resonator Assembly To Muffler Assembly
2020HyundaiPalisade3.8LV6Resonator Assembly To Muffler Assembly
2020KiaSedona3.3LV6Resonator Assembly To Muffler Assembly
2020KiaSorento2.4LL4Front Pipe To Resonator Assembly
2020KiaStinger2.0LL4Manifold Converter To Front Pipe
2020KiaTelluride3.8LV6Resonator Assembly To Muffler Assembly
2019HyundaiSanta Fe XL3.3LV6Resonator Assembly To Left Muffler Assembly
2019KiaSedona3.3LV6Resonator Assembly To Muffler Assembly
2019KiaSorento2.4LL4Front Pipe To Resonator Assembly
2019KiaStinger2.0LL4Manifold Converter To Front Pipe
2018HyundaiSanta Fe3.3LV6Resonator Assembly To Left Muffler Assembly
2018HyundaiSanta Fe XL3.3LV6Resonator Assembly To Left Muffler Assembly
2018KiaSedona3.3LV6Resonator Assembly To Muffler Assembly
2018KiaSorento2.4LL4Front Pipe To Resonator Assembly
2018KiaStinger2.0LL4Manifold Converter To Front Pipe
2017HyundaiSanta Fe3.3LV6Resonator Assembly To Left Muffler Assembly
2017HyundaiSanta Fe XL3.3LV6Resonator Assembly To Left Muffler Assembly
2017KiaSedona3.3LV6Resonator Assembly To Muffler Assembly
2017KiaSorento2.4LL4Front Pipe To Resonator Assembly
2016HyundaiSanta Fe3.3LV6Resonator Assembly To Left Muffler Assembly
2016HyundaiSanta Fe XL3.3LV6Resonator Assembly To Left Muffler Assembly
2016KiaSedona3.3LV6Resonator Assembly To Muffler Assembly
2016KiaSorento2.4LL4Front Pipe To Resonator Assembly
2015HyundaiSanta Fe3.3LV6Resonator Assembly To Left Muffler Assembly
2015HyundaiSanta Fe XL3.3LV6Resonator Assembly To Left Muffler Assembly
2015KiaSedona3.3LV6Resonator Assembly To Muffler Assembly
2015KiaSorento3.3LV6Resonator Assembly To Muffler Assembly
2014HyundaiSanta Fe3.3LV6Resonator Assembly To Left Muffler Assembly
2014HyundaiSanta Fe XL3.3LV6Resonator Assembly To Left Muffler Assembly
2014KiaSorento3.3LV6Resonator Assembly To Muffler Assembly
2013HyundaiSanta Fe3.3LV6Resonator Assembly To Left Muffler Assembly
2013HyundaiSanta Fe XL3.3LV6Resonator Assembly To Left Muffler Assembly
2013KiaSorento3.5LV6Resonator Assembly To Muffler Assembly
2013KiaSorento3.5LV6Front Pipe To Converter
2012HyundaiSanta Fe3.5LV6Front Pipe To Converter
2012KiaSorento3.5LV6Resonator Assembly To Muffler Assembly
2012KiaSorento3.5LV6Front Pipe To Converter
2011HyundaiSanta Fe3.5LV6Front Pipe To Converter
2011KiaBorrego4.6LV8Resonator Assembly To Muffler Assembly
2011KiaBorrego3.8LV6Resonator Assembly To Muffler Assembly
2011KiaSorento3.5LV6Resonator Assembly To Muffler Assembly
2011KiaSorento3.5LV6Front Pipe To Converter
2010HyundaiSanta Fe3.5LV6Front Pipe To Converter
2010KiaBorrego4.6LV8Resonator Assembly To Muffler Assembly
2010KiaBorrego3.8LV6Resonator Assembly To Muffler Assembly
2009KiaBorrego4.6LV8Resonator Assembly To Muffler Assembly
2009KiaBorrego3.8LV6Resonator Assembly To Muffler Assembly

* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.

This part directly replaces or is cross-referenced with the following part numbers:

287513J000

Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.