Fel-Pro 61640 Exhaust Pipe Flange Gasket - Manifold To Converter

Fel-Pro 61640 Exhaust Pipe Flange Gasket

Fel-Pro 61640 is a premium exhaust pipe flange gasket built for the manifold-to-converter connection on select Volkswagen applications. It uses application-specific sealing materials to support a tight exhaust seal where heat, vibration, and flange movement can create leaks.

• Premium-grade exhaust pipe flange gasket for manifold to converter service
• Triangular gasket shape with a single round port
• 1.800 in. port inside diameter for the specified exhaust opening
• 0.060 in. (1.6 mm) thickness for controlled compression and sealing
• 3-bolt hole design for the listed flange pattern
• Direct-fit sealing solution for Volkswagen Golf, Jetta, EuroVan, Passat, and Corrado applications

Application Details

This Fel-Pro exhaust pipe flange gasket is engineered for the manifold-to-converter joint on 1992-2002 Volkswagen vehicles, including Golf, Jetta, EuroVan, Passat, and Corrado models. The Fel-Pro 61640 part number is commonly searched for exhaust sealing repairs where the flange connection needs a precise replacement gasket that matches the original port shape and bolt pattern.

Fel-Pro gaskets are known for using application-specific materials to deliver vehicle-level sealing performance. For this exhaust flange location, the triangular profile, round port, and 3-bolt layout help support proper alignment at the exhaust manifold and catalytic converter connection.

This part cross-references MAHLE F31631 for the same application.

Common Problems This Gasket Can Address

• Exhaust leaks at the manifold-to-converter flange
• Noise from a failing or deteriorated exhaust seal
• Soot marks or odor near the exhaust connection
• Loss of sealing caused by heat cycling and flange movement
• Replacement needs during exhaust manifold or converter service

Installation Notes and Tips

Confirm the flange shape, bolt-hole pattern, and port diameter before installation. Clean both mating surfaces thoroughly so the gasket can seat evenly, and inspect the flange for warping or corrosion that could affect sealing. This gasket is listed for manifold-to-converter positions on Volkswagen Golf, Jetta, EuroVan, Passat, and Corrado applications.

Quality Assurance

Fel-Pro positions its gaskets as application-specific sealing solutions for professional repair use. The 61640 exhaust pipe flange gasket is built to match the listed exhaust sealing requirements for the confirmed Volkswagen fitments.