Fel-Pro 61641 Exhaust Pipe Flange Gasket - Manifold To Converter

Fel-Pro 61641 Exhaust Pipe Flange Gasket

Fel-Pro 61641 is an exhaust pipe flange gasket built for a precise seal at the manifold-to-converter connection. It uses application-specific materials and a premium construction to support reliable sealing on select Volkswagen Golf and Volkswagen Jetta models.

Key Features

• Exhaust pipe flange gasket for the manifold to converter joint
• Triangular gasket shape with one round port
• 2.240 in. port inside diameter
• 0.058 in. thickness, 1.5 mm thickness
• 3-bolt hole design for the specified exhaust flange application
• Premium grade construction from Fel-Pro
• Part number 61641 for application lookup and ordering

Application Details

Compatible with 2002-2005 Volkswagen Golf, manifold to converter, and 2002-2004 Volkswagen Jetta, manifold to converter. This Fel-Pro 61641 gasket is shaped to match the flange geometry used at the exhaust connection, helping maintain a consistent seal where the manifold meets the converter. Fel-Pro’s sealing approach focuses on vehicle-specific materials selected for the application rather than a one-size-fits-all design.

This part cross-references 021253115 for the same application.

What It Helps Address

• Exhaust leaks at the manifold-to-converter flange
• Noise from a leaking exhaust joint
• Loss of sealing integrity caused by gasket wear or heat cycling
• Fitment issues when replacing a damaged exhaust flange gasket
• Service needs on Volkswagen Golf and Volkswagen Jetta exhaust connections

Installation Notes and Tips

Verify flange shape, bolt pattern, and port dimensions before installation. Clean both sealing surfaces thoroughly so the gasket can seat evenly, and inspect the mating hardware and flange faces for warping, corrosion, or carbon buildup. Confirm the vehicle application by year, make, model, and manifold-to-converter position before ordering Fel-Pro 61641.

Quality Assurance

Fel-Pro gaskets are engineered for full vehicle sealing using application-specific materials chosen for durability and dependable exhaust sealing performance.