HomeHVAC > A/C Flow RestrictorsFour Seasons 38686 A/C Expansion Valve - Front
Part #: 38686

Four Seasons 38686 A/C Expansion Valve - Front

Expansion Valve, Front
32 vehicles fit this part
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Expansion Valve, Front
Fitment: BMW, X5, 525i, 530i, 540i, M5, Z8, and 528i
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Reliable A/C Expansion Valve for BMW Models

The Four Seasons Expansion Valve 38686 is engineered to regulate refrigerant flow in your vehicle's air conditioning system. Designed specifically for select BMW models, this aluminum block-type valve ensures precise temperature control and efficient A/C performance.

  • Constructed from durable aluminum material for corrosion resistance
  • Compatible with R134a refrigerant systems
  • Block type design with two mounting holes for secure installation
  • Female suction and liquid inlet/outlet fittings with specific thread diameters
  • Includes green o-rings for proper sealing and leak prevention
  • Meets or exceeds OEM specifications for reliable fit and function

Four Seasons Expansion Valve Product Line Overview

The Four Seasons Expansion Valve line focuses on delivering precise refrigerant flow control components tailored for various vehicle HVAC systems. The 38686 part number belongs to this line, offering a block-type valve designed to maintain optimal air conditioning efficiency in BMW vehicles. This product line emphasizes OEM compatibility and durable materials to support long-term system performance.

Detailed Product Description and Specifications

This A/C expansion valve is crafted from aluminum, providing strength and resistance to corrosion. It is designed for use with R134a refrigerant, common in modern automotive air conditioning systems. The block-type valve features two mounting holes for secure attachment. Both suction and liquid inlet/outlet fittings are female, with thread diameters of No. 10 and No. 12 for suction, and No. 6 and No. 8 for liquid lines, respectively. The fittings use insert o-ring types with included green o-rings (part numbers 24612 and 24606) to ensure a tight seal and prevent refrigerant leaks. The liquid inlet size measures 0.41 inches (10.5 mm), and the liquid outlet size is 0.54 inches (13.6 mm). This valve is designed to meet or exceed OEM standards, ensuring compatibility and reliable operation in BMW 525i, 528i, 530i, 540i, M5, X5, and Z8 models.

Common Applications and Issues Addressed

  • Regulates refrigerant flow to maintain consistent cabin temperature
  • Prevents compressor damage caused by improper refrigerant pressure
  • Resolves A/C system inefficiencies such as fluctuating cooling performance
  • Eliminates refrigerant leaks due to worn or damaged expansion valves
  • Supports proper defrosting and prevents evaporator freezing

Installation Notes and Tips

  • Ensure compatibility with BMW 525i, 528i, 530i, 540i, M5, X5, and Z8 models before installation
  • Use proper tools to avoid damaging the aluminum valve body or fittings
  • Replace green o-rings during installation to maintain a secure seal
  • Follow manufacturer torque specifications for mounting bolts
  • Check the A/C system for leaks and proper refrigerant charge after installation

Quality Assurance and Warranty

The Four Seasons Expansion Valve 38686 is manufactured to meet or exceed OEM quality standards, ensuring dependable performance in your BMW's air conditioning system. This part undergoes rigorous testing for material integrity and fitment accuracy. Warranty coverage details should be confirmed with the product provider or manufacturer.

BrandFour Seasons
Part Number38686
PositionExpansion Valve, Front
ColorAluminum
DescriptionExpansion Valves
Liquid Inlet Fitting GenderFemale
Liquid Inlet Fitting Thread DiameterNo. 6
Liquid Inlet Size IN0.41
Liquid Inlet Size MM10.5
Liquid Inlet StyleFIO
Liquid Inlet Thread TypeNot Threaded
Liquid Inlet TypeInsert O-Ring
Liquid Outlet Fitting GenderFemale
Liquid Outlet Fitting Thread DiameterNo. 8
Liquid Outlet StyleFIO
Liquid Outlet Thread TypeNot Threaded
Liquid Outlet TypeInsert O-Ring
Lqd Out Size IN0.540
Lqd Out Size MM13.6
MaterialAluminum
Meets / Exceeds OEM?Yes
Mounting Hole Quantity2
O-Ring A Number/Desc[24612] / Green O-Ring
O-Ring B Number/Desc[24606] / Green O-Ring
O-Ring C Number/Desc[24608] / Green O-Ring
O-Ring D Number/Desc[24610] / Green O-Ring
Refrigerant TypeR134A
Stylew/o Solenoid
Suc In Size IN0.650
Suc In Size MM16.4
Suc Out Size IN0.77
Suc Out Size MM19.6
Suction Inlet Fitting GenderFemale
Suction Inlet Fitting Thread DiameterNo. 10
Suction Inlet StyleFIO
Suction Inlet Thread TypeNot Threaded
Suction Inlet TypeInsert O-Ring
Suction Outlet Fitting GenderFemale
Suction Outlet Fitting Thread DiameterNo. 12
Suction Outlet StyleFIO
Suction Outlet Thread TypeNot Threaded
Suction Outlet TypeInsert O-Ring
Super Heat3.000
Switch Included?Not Included
Tonnage2.000
TypeBlock Type

This part fits 32 vehicles. Search below:

YearMakeModelPositionNotes
2006BMWX5FrontExpansion Valve
2005BMWX5FrontExpansion Valve
2004BMWX5FrontExpansion Valve
2003BMW525iN/AExpansion Valve
2003BMW530iN/AExpansion Valve
2003BMW540iN/AExpansion Valve
2003BMWM5N/AExpansion Valve
2003BMWX5FrontExpansion Valve
2003BMWZ8N/AExpansion Valve
2002BMW525iN/AExpansion Valve
2002BMW530iN/AExpansion Valve
2002BMW540iN/AExpansion Valve
2002BMWM5N/AExpansion Valve
2002BMWX5FrontExpansion Valve
2002BMWZ8N/AExpansion Valve
2001BMW525iN/AExpansion Valve
2001BMW530iN/AExpansion Valve
2001BMW540iN/AExpansion Valve
2001BMWM5N/AExpansion Valve
2001BMWX5FrontExpansion Valve
2001BMWZ8N/AExpansion Valve
2000BMW528iN/AExpansion Valve
2000BMW540iN/AExpansion Valve
2000BMWM5N/AExpansion Valve
2000BMWX5FrontExpansion Valve
2000BMWZ8N/AExpansion Valve
1999BMW528iN/AExpansion Valve
1999BMW540iN/AExpansion Valve
1998BMW528iN/AExpansion Valve
1998BMW540iN/AExpansion Valve
1997BMW528iN/AExpansion Valve
1997BMW540iN/AExpansion Valve

* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.

This part directly replaces or is cross-referenced with the following part numbers:

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

Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.