Four Seasons
Expansion Valve

Four Seasons 38686 A/C Expansion Valve - Front

Brand Four Seasons 38686
Position Front
Color Aluminum
Description Expansion Valves
Liquid Inlet Fitting Gender Female
Liquid Inlet Fitting Thread Diameter No. 6
Liquid Inlet Size IN 0.41
Liquid Inlet Size MM 10.5
Liquid Inlet Style FIO
Liquid Inlet Thread Type Not Threaded
Liquid Inlet Type Insert O-Ring
Liquid Outlet Fitting Gender Female
Liquid Outlet Fitting Thread Diameter No. 8
Liquid Outlet Style FIO
Liquid Outlet Thread Type Not Threaded
Liquid Outlet Type Insert O-Ring
Lqd Out Size IN 0.540
Lqd Out Size MM 13.6
Material Aluminum
Meets / Exceeds OEM? Yes
Mounting Hole Quantity 2
O-Ring A Number/Desc [24612] / Green O-Ring
O-Ring B Number/Desc [24606] / Green O-Ring
O-Ring C Number/Desc [24608] / Green O-Ring
O-Ring D Number/Desc [24610] / Green O-Ring
Refrigerant Type R134A
Style w/o Solenoid
Suc In Size IN 0.650
Suc In Size MM 16.4
Suc Out Size IN 0.77
Suc Out Size MM 19.6
Suction Inlet Fitting Gender Female
Suction Inlet Fitting Thread Diameter No. 10
Suction Inlet Style FIO
Suction Inlet Thread Type Not Threaded
Suction Inlet Type Insert O-Ring
Suction Outlet Fitting Gender Female
Suction Outlet Fitting Thread Diameter No. 12
Suction Outlet Style FIO
Suction Outlet Thread Type Not Threaded
Suction Outlet Type Insert O-Ring
Super Heat 3.000
Switch Included? Not Included
Tonnage 2.000
Type Block Type
Product line Expansion Valve
Fits BMW · 32 vehicles

OE direct replacement. Meets or exceeds OEM requirements for dependable A/C flow control.

Aluminum construction. Lightweight material helps resist corrosion in the A/C system.

Block type design. Built for precise refrigerant metering without a solenoid.

Cross-references Dayco 95036, FEL-PRO 1673 and Four Seasons 38686 for the same application. See all 75.

$41.44Free shipping
In stock · usually ships same day before 1pm CST
Step 1 — Confirm fitment
Free return shipping if it doesn't fit when you check fitment here first.

Select your vehicle to confirm fitment
Verify this part fits before purchasing — free returns if it doesn't
Step 2 — Quantity
Order total $41.44
Free shipping to the continental U.S.
Free returns within 60 days if it doesn't fit when fitment is verified.

Four Seasons 38686 Expansion Valve Overview

The Four Seasons 38686 A/C expansion valve is a block-type HVAC flow restrictor built for R134A systems. It is an aluminum replacement part that meets or exceeds OEM requirements and is specified for 2.0 ton applications with a 3.0 super heat setting.

Use this Four Seasons expansion valve when servicing BMW X5, 525i, 530i, 540i, M5, Z8, or 528i front A/C systems that require a block-style valve. The 38686 is built with female insert O-ring connections for the suction and liquid lines, making it a direct-fit service part for the listed applications.

Key Features

  • Brand: Four Seasons Expansion Valve
  • Part number: 38686
  • Block-type A/C expansion valve for R134A refrigerant
  • Aluminum construction and aluminum finish
  • Female FIO insert O-ring suction and liquid fittings
  • 2 mounting holes
  • Style: w/o solenoid
  • Meets or exceeds OEM specifications
  • Configured for 2.0 ton systems with 3.0 super heat

Product Details

The Four Seasons 38686 expansion valve regulates refrigerant flow into the evaporator so the A/C system can maintain proper cooling performance. Its block-type design, FIO inlet and outlet styles, and R134A compatibility make it a practical replacement for BMW HVAC repairs where the original valve has restricted flow, inconsistent cooling, or pressure imbalance. This part cross-references UAC EX10072C and EX10432C for the same application.

Compatible With BMW applications including 2000-2006 X5, front; 2001-2003 525i; 2001-2003 530i; 1997-2003 540i; 2000-2003 M5; 2000-2003 Z8; and 1997-2000 528i.

Common Problems This Part Can Address

  • Weak or uneven cabin cooling
  • Incorrect refrigerant metering at the evaporator
  • A/C pressure irregularities caused by a worn valve
  • Restricted refrigerant flow in the HVAC system
  • Loss of cooling performance in R134A-equipped BMW systems

Installation Notes and Tips

Verify the vehicle’s original valve style, line sizes, and refrigerant type before installation. Replace the O-rings with the correct green O-ring seals specified for the application, and inspect the surrounding A/C components for contamination or debris that could affect the new valve. Proper evacuation and recharge procedures are required after service.

Quality Assurance

Four Seasons manufactures HVAC service parts to OE-style specifications, and this expansion valve is listed as meeting or exceeding OEM requirements for the applications shown. Part number 38686 is built for direct replacement use in the specified BMW front A/C systems.

This part fits 32 vehicles
Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.
YearMakeModelPositionNotes
2006BMWX5FrontExpansion Valve
2005BMWX5FrontExpansion Valve
2004BMWX5FrontExpansion Valve
2003BMW525iN/AExpansion Valve
2003BMW530iN/AExpansion Valve
2003BMW540iN/AExpansion Valve
2003BMWM5N/AExpansion Valve
2003BMWX5FrontExpansion Valve
2003BMWZ8N/AExpansion Valve
2002BMW525iN/AExpansion Valve
2002BMW530iN/AExpansion Valve
2002BMW540iN/AExpansion Valve
2002BMWM5N/AExpansion Valve
2002BMWX5FrontExpansion Valve
2002BMWZ8N/AExpansion Valve
2001BMW525iN/AExpansion Valve
2001BMW530iN/AExpansion Valve
2001BMW540iN/AExpansion Valve
2001BMWM5N/AExpansion Valve
2001BMWX5FrontExpansion Valve
2001BMWZ8N/AExpansion Valve
2000BMW528iN/AExpansion Valve
2000BMW540iN/AExpansion Valve
2000BMWM5N/AExpansion Valve
2000BMWX5FrontExpansion Valve
2000BMWZ8N/AExpansion Valve
1999BMW528iN/AExpansion Valve
1999BMW540iN/AExpansion Valve
1998BMW528iN/AExpansion Valve
1998BMW540iN/AExpansion Valve
1997BMW528iN/AExpansion Valve
1997BMW540iN/AExpansion Valve
Directly replaces or cross-references 75 part numbers
Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.
Dayco — 95036FEL-PRO — 1673Four Seasons — 38686Global Parts Distributors LLC — 1813013Global Parts Distributors LLC — 3411262Hygrade Tuneup — 1622SKF — 46305UAC — EX10072CUAC — EX10404CUAC —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